1997 DODGE NEON headlamp

Downloaded from www.Manualslib.com manuals search engine 8W-01 GENERAL INFORMATION
INDEX
page page
DESCRIPTION AND OPERATION
CIRCUIT IDENTIFICATION................. 3
CONNECTOR/GROUND LOCATIONS......... 1
CONNECTORS.......................... 3
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES.................... 5
FASTENERS............................ 5
HOW TO USE THIS GROUP................ 1
NOTES, CAUTIONS, and WARNINGS......... 2
POSITIVE TEMPERATURE COEFFICIENT..... 5
SECTION IDENTIFICATION................. 1
SPLICE LOCATIONS...................... 1
SYMBOLS.............................. 3
TAKE OUTS............................ 3
WIRE CODE IDENTIFICATION.............. 2
DIAGNOSIS AND TESTING
CHECKING FOR TERMINAL SPREADING...... 6INTERMITTENT AND POOR CONNECTIONS . . . 6
TROUBLESHOOTING TESTS............... 6
TROUBLESHOOTING TOOLS............... 5
TROUBLESHOOTING WIRING PROBLEMS.... 7
SERVICE PROCEDURES
CONNECTOR AND TERMINAL
REPLACEMENT........................ 9
CONNECTOR REPLACEMENT.............. 9
DIODE REPLACEMENT................... 11
FUSIBLE LINK REPLACEMENT............. 8
TERMINAL REPLACEMENT............... 10
TERMINAL/CONNECTOR REPAIR-MOLEX
CONNECTORS........................ 8
WIRING REPAIR......................... 7
SPECIAL TOOLS
WIRING/TERMINAL...................... 11
DESCRIPTION AND OPERATION
HOW TO USE THIS GROUP
The purpose of this group is to show the electrical
circuits in a clear, simple fashion and to make trou-
bleshooting easier. Components that work together
are shown together. All electrical components used in
a specific system are shown on one diagram. The feed
for a system is shown at the top of the page. All
wires, connectors, splices, and components are shown
in the flow of current to the bottom of the page. Wir-
ing which is not part of the circuit represented is ref-
erenced to another page/section, where the complete
circuit is shown. In addition, all switches, compo-
nents, and modules are shown in theat rest posi-
tion with the doors closed and the key removed
from the ignition.
If a component is part of several different circuits,
it is shown in the diagram for each. For example, the
headlamp switch is the main part of the exterior
lighting, but it also affects the interior lighting and
the chime warning system.It is important to real-
ize that no attempt is made on the diagrams to
represent components and wiring as they
appear on the vehicle. For example, a short
piece of wire is treated the same as a long one.
In addition, switches and other components are
shown as simply as possible, with regard to
function only.
SECTION IDENTIFICATION
Sections in Group 8W are organized by sub-sys-
tems. The sections contain circuit operation descrip-
tions, helpful information, and system diagrams. The
intention is to organize information by system, con-
sistently from year to year.
CONNECTOR/GROUND LOCATIONS
Section 8W-90 contains connector/ground location
illustrations. The illustrations contain the connector
name (or number)/ground number and component
identification. Connector/ground location charts in
Section 8W-90 reference the illustration number for
components and connectors.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the Dia-
gram pages.
SPLICE LOCATIONS
Splice Location charts in Section 8W-70 show the
entire splice, and provide references to other sections
the splice serves.
Section 8W-95 contains illustrations that show the
general location of the splices in each harness. The
illustrations show the splice by number, and provide
a written location.
PL8W - 01 GENERAL INFORMATION 8W - 01 - 1

Downloaded from www.Manualslib.com manuals search engine 8W-02 COMPONENT INDEX
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 3
Component Page
A/C Compressor Clutch.................8W-42
A/C Compressor Clutch Relay............8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor................8W-42
A/C Heater Control Switch...............8W-42
A/C High Pressure Switch...............8W-42
A/C Low Pressure Switch................8W-42
ABS Hydraulic Modulator...............8W-35
ABS Pump Motor......................8W-35
ABS Pump Motor Relay.................8W-35
ABS Relay Box........................8W-35
ABS System Relay.....................8W-35
ABS Warning Lamp....................8W-35
Airbag Control Module..................8W-43
Airbag Impact Sensors..................8W-43
Airbag Warning Lamp..................8W-40
Antenna.............................8W-47
Anti-Lock Warning Lamp................8W-40
Ash Receiver Lamp....................8W-44
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery..............................8W-20
Battery Temperature Sensor.............8W-30
Blower Motor Resistor Block.............8W-42
Brake Warning Lamp...................8W-40
Brake Warning Lamp Switch.............8W-40
Camshaft Position (CMP) Sensor..........8W-30
Capacitor.........................8W-10, 20
Charge Indicator Lamp.................8W-40
Check Engine Lamp....................8W-40
Cigar Lighter Relay....................8W-41
Cigar Lighter/Power Outlet..............8W-41
Circuit Breaker.....................8W-11,62
Circuit Breaker (FB)...................8W-11
Clockspring..........................8W-41
Cluster Illumination Lamps..............8W-40
Clutch Pedal Position Switch..........8W-10, 21
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position (CKP) Sensor.........8W-30
Data Link Connector...................8W-30
Diode............................8W-15, 42
Dome Lamp..........................8W-44Component Page
Door Ajar Switches.....................8W-44
Door Jamb Switches....................8W-40
Door Lock Motors......................8W-61
Door Lock Switches....................8W-61
Door Speakers........................8W-47
Driver Side Airbag.....................8W-43
Duty Cycle Evap/Purge Solenoid..........8W-30
EGR Transducer Solenoid...............8W-30
Engine Coolant Temperature (ECT) Sensor . . 8W-30
Engine Coolant Temperature Gauge.......8W-40
Engine Oil Pressure Switch..............8W-40
Engine Starter Motor...................8W-21
Engine Starter Motor Relay..............8W-21
Fog Lamp Relay....................8W-50, 51
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Gauge...........................8W-40
Fuel Injectors.........................8W-30
Fuel Pump Module.....................8W-30
Fuel Pump Relay......................8W-30
Fuse Block...........................8W-11
Fuses (FB)...........................8W-11
Fuses (PDC)..........................8W-10
Fusible Link.......................8W-20, 21
Generator............................8W-20
Glove Box Lamp And Switch.............8W-44
Ground Distribution....................8W-15
Headlamp Dimmer And Optical
Horn Switch........................8W-50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch...............8W-50
Headlamp Switch......................8W-50
Headlamps...........................8W-50
Heated Oxygen Sensors.................8W-30
High Beam Indicator Lamp..............8W-40
Horn Relay...........................8W-41
Horn Switches........................8W-41
Horns...............................8W-41
IAT/MAP Sensor......................8W-30
Idle Air Control (IAC) Motor.............8W-30
Ignition Coil Pack.....................8W-30
Ignition Switch........................8W-10
Immobilizer Engine Sensor..............8W-30
Immobilizer Sensor....................8W-30
PL8W - 02 COMPONENT INDEX 8W - 02 - 1

Downloaded from www.Manualslib.com manuals search engine 8W-10 POWER DISTRIBUTION
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION......................................................... 13
Component Page
A/C Compressor Clutch..................8W-10-9
A/C Compressor Clutch Relay.............8W-10-9
ABS Relay Box........................8W-10-7
Automatic Shut Down Relay.............8W-10-10
Battery.............................8W-10-4
Capacitor...........................8W-10-10
Circuit Breaker.......................8W-10-6
Clutch Pedal Position Switch.............8W-10-12
Data Link Connector...................8W-10-10
Dome Lamp..........................8W-10-8
Downstream Heated Oxygen Sensor........8W-10-10
Engine Starter Motor...................8W-10-5
Engine Starter Motor Relay............8W-10-5, 12
Engine Starter Motor Relay...............8W-10-5
Fog Lamp Relay......................8W-10-11
Fuel Injector No. 1....................8W-10-10
Fuel Injector No. 2....................8W-10-10
Fuel Injector No. 3....................8W-10-10
Fuel Injector No. 4....................8W-10-10
Fuel Pump Module....................8W-10-10
Fuel Pump Relay.....................8W-10-10
Fuse 1 (FB)..........................8W-10-6
Fuse 2 (PDC).......................8W-10-4, 5
Fuse 3 (PDC).......................8W-10-4, 6
Fuse 4 (FB)..........................8W-10-6
Fuse 5 (FB)..........................8W-10-6
Fuse 5 (PDC).......................8W-10-4, 7
Fuse 6 (FB)..........................8W-10-6
Fuse 7 (FB)..........................8W-10-6
Fuse 8 (FB)..........................8W-10-6
Fuse 8 (PDC).......................8W-10-4, 7
Fuse 10 (FB).........................8W-10-12
Fuse 10 (PDC)......................8W-10-4, 7
Fuse 11 (FB).........................8W-10-12
Fuse 11 (PDC)......................8W-10-4, 5
Fuse 12 (FB).........................8W-10-12
Fuse 13 (PDC)......................8W-10-4, 8
Fuse 14 (FB).........................8W-10-12
Fuse 15 (FB).........................8W-10-12
Fuse 16 (FB).........................8W-10-12
Fuse 16 (PDC)......................8W-10-4, 11
Fuse 18 (PDC)......................8W-10-4, 9
Fuse 20 (PDC)......................8W-10-4, 9
Fuse 21 (PDC)......................8W-10-4, 10
Component Page
Fuse 23 (PDC)......................8W-10-4, 10
Fuse 25 (PDC)......................8W-10-4, 9
Fuse Block........................8W-10-6, 12
G204...............................8W-10-5
Generator...........................8W-10-10
Glove Box Lamp And Switch..............8W-10-8
Headlamp Switch......................8W-10-6
Horn No. 1...........................8W-10-9
Horn No. 2...........................8W-10-9
Horn Relay..........................8W-10-9
Ignition Coil Pack.....................8W-10-10
Ignition Switch...................8W-10-5, 6, 12
Instrument Cluster...................8W-10-5, 8
Left Fog Lamp.......................8W-10-11
Left Visor/Vanity Lamps.................8W-10-8
Map/Reading Lamps....................8W-10-8
Noise Supressor......................8W-10-10
Power Distribution Center...............8W-10-10
Power Distribution Center . . 8W-10-4, 5, 6, 7, 8, 9, 10, 11
Powertrain Control Module..............8W-10-10
Radiator Fan Motor....................8W-10-7
Radio...............................8W-10-8
Rear Fog Lamp Switch.................8W-10-11
Rear Window Defogger Switch.............8W-10-7
Right Fog Lamp......................8W-10-11
Right Visor/Vanity Lamps................8W-10-8
S105..............................8W-10-10
S115 ..............................8W-10-11
S121..............................8W-10-10
S122..............................8W-10-10
S131...............................8W-10-9
S134..............................8W-10-10
S202...............................8W-10-5
S203...............................8W-10-8
S208...............................8W-10-5
S213...............................8W-10-6
S217...............................8W-10-6
S309...............................8W-10-8
Solid State Fan Relay...................8W-10-7
Stop Lamp Switch.....................8W-10-9
Trunk Lamp..........................8W-10-8
Turn Signal/Hazard Switch...............8W-10-9
Underhood Lamp......................8W-10-8
Upstream Heated Oxygen Sensor..........8W-10-10
8W - 10 - 2 8W - 10 POWER DISTRIBUTIONPL

Downloaded from www.Manualslib.com manuals search engine 3FUSE40A
3
BATT A0
A3
12
RD/WT
3C102
A3
12
RD/WT
1FUSE15A3FUSE20A4FUSE10A
BLOCK
FUSE
A3
12
RD/WTA3
12
RD/WT
S213 POWER
DISTRIBUTION
CENTER
4
212324
1
8
SWITCH HEADLAMP 1 START
2 RUN
0 OFF
3 ACC IGNITION
SWITCH
4
3
0 2 1
BATT A2
A22
12
BK/OR
S217
8FUSE
10
2825
5
10A
FUSE
5
27
25A
FUSE
7
26
10A
FUSE
6
CIRCUIT
BREAKER
30A
41
42
A22
12
BK/OR
BK/OR12 A22
FUSE
BLOCK
(8W-11-4) (8W-11-6) (8W-11-6)(8W-11-2) (8W-50-2) (8W-10-4)
(8W-10-5) (8W-10-5)
(8W-11-10)
(8W-11-8) (8W-11-8) (8W-11-8) (8W-11-8)(8W-11-2) (8W-10-4)
8W - 10 - 6 8W-10 POWER DISTRIBUTIONPL-RHD
978W-1PLR01005

Downloaded from www.Manualslib.com manuals search engine 8W-11 FUSE/FUSE BLOCK
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION......................................................... 14
Component Page
A/C Compressor Clutch Relay...........8W-11-9
A/C Cycling Switch...................8W-11-8
A/C Heater Blower Motor..............8W-11-8
A/C Heater Control Switch............8W-11-11
ABS Relay Box......................8W-11-9
Airbag Control Module..............8W-11-8, 9
Ash Receiver Lamp..................8W-11-11
Back-Up Lamp Switch.................8W-11-8
Cigar Lighter Relay................8W-11-4, 12
Circuit Breaker................8W-11-7, 10, 13
Controller Anti-Lock Brake.............8W-11-9
Duty Cycle Evap/Purge Solenoid.........8W-11-9
EGR Transducer Solenoid..............8W-11-9
Front Fog Lamp Switch................8W-11-4
Fuse 1 (FB).........................8W-11-4
Fuse 10 (FB)........................8W-11-9
Fuse 11 (FB).......................8W-11-10
Fuse 12 (FB)........................8W-11-9
Fuse 14 (FB).......................8W-11-12
Fuse 15 (FB).......................8W-11-12
Fuse 16 (FB).......................8W-11-12
Fuse 17 (FB).......................8W-11-13
Fuse 18 (FB).......................8W-11-13
Fuse 2 (FB).........................8W-11-4
Fuse 3 (FB).........................8W-11-6
Fuse 4 (FB).........................8W-11-6
Fuse 5 (FB).......................8W-11-7, 8
Fuse 6 (FB).......................8W-11-7, 8
Fuse 7 (FB).......................8W-11-7, 8
Fuse 8 (FB).......................8W-11-7, 8
Fuse 9 (FB)......................8W-11-4, 11
Fuse Block....8W-11-2, 4, 6, 7, 8, 9, 10, 11, 12, 13
Headlamp Dimmer And Optical
Horn Switch.....................8W-11-13
Headlamp Leveling Switch.........8W-11-11,13
Headlamp Switch...............8W-11-4, 11, 13
Ignition Switch...................8W-11-7, 12
Instrument Cluster..................8W-11-10
Instrument Cluster..................8W-11-11
Intermittent Wipe/Wash Switch.........8W-11-12
Left Door Lock Switch.................8W-11-6Component Page
Left Headlamp......................8W-11-13
Left Headlamp Leveling Motor.........8W-11-13
Left License Lamp....................8W-11-4
Left Park/Turn Signal Lamp............8W-11-5
Left Power Window Switch............8W-11-10
Left Tail/Stop Lamp..................8W-11-4
Master Power Window Switch..........8W-11-10
Park/Neutral Position Switch...........8W-11-8
Power Mirror Fuse Holder.............8W-11-10
Powertrain Control Module.............8W-11-9
PRNDL Lamp......................8W-11-11
Radio........................8W-11-4, 11, 12
Rear Fog Lamp Switch............8W-11-11,13
Rear Window Defogger Switch........8W-11-8, 11
Right Door Lock Switch................8W-11-6
Right Headlamp....................8W-11-13
Right Headlamp Leveling Motor........8W-11-13
Right License Lamp..................8W-11-4
Right Park/Turn Signal Lamp...........8W-11-5
Right Tail/Stop Lamp.................8W-11-4
S109..............................8W-11-9
S113 ..............................8W-11-5
S126..............................8W-11-9
S133.............................8W-11-13
S138.............................8W-11-10
S206.............................8W-11-12
S210.............................8W-11-11
S211 ..............................8W-11-8
S214..............................8W-11-6
S217..............................8W-11-7
S221.............................8W-11-13
S306..............................8W-11-4
S313.............................8W-11-12
Sunroof Slide Switch.................8W-11-12
Sunroof Vent Switch.................8W-11-12
Torque Converter Clutch Solenoid........8W-11-9
Turn Signal/Hazard Switch.............8W-11-8
Vapor Canister Leak Detector...........8W-11-9
Wipe/Wash Switch...................8W-11-12
Wiper Motor.......................8W-11-12
8W - 11 - 2 8W - 11 FUSE/FUSE BLOCKPL

Downloaded from www.Manualslib.com manuals search engine 1FUSE15A
21
BATT A3
F38
18
RD
1
2FUSE15A
22
F33
20
PK/RD
HEADLAMP
SWITCH
0 OFF
1 PARK
2 HEAD
4
2C230
L7
20
BK/YL
4
RADIO
12
L7
20
BK/YLL7
20
BK/YL
L7
20
BK/YL
L7
18
BK/YL
2
LAMP STOP
TAIL/
RIGHT
22
LEFT
TAIL/
STOP
LAMP
L7
18
BK/YLL7
20
BK/YL
S306
L7
20
BK/YL
1
9
29
4A
FUSE
9
E1
20
TN
9
2
1 0
FUSE
BLOCK
A
(8W-11-5)TO
C105C2
SWITCH LAMP
FOG
FRONT
L7
20
BK/YL
B5
RIGHT
LICENSE
LAMP LAMP LICENSE
LEFT (IN FB) RELAY
LIGHTER
CIGAR
2C340C3412
BLOCK
FUSE
(8W-10-6)
(8W-50-2)
(8W-47-2)
(8W-50-6)(8W-51-5) (8W-51-5) (8W-41-3)
(8W-51-5) (8W-51-5) (8W-11-2)
(8W-11-2)
(8W-11-11)
8W - 11 - 4 8W-11 FUSE BLOCKPL-RHD
978W-1PLR01103

Downloaded from www.Manualslib.com manuals search engine HEADLAMP
SWITCH
0 OFF
1 PARK
2 HEAD
1
BATT F33
2
1 0
9FUSE4A
29
BLOCK
FUSE9E1
20
TN
19C2
7
51
SWITCH DEFOGGER
WINDOW
REAR
A/C
HEATER
CONTROL
SWITCH ASH
RECEIVER
LAMPRADIO
41
INSTRUMENT
CLUSTER
S210
HEADLAMP
LEVELING
SWITCHLAMP
PRNDL
6
REAR
FOG
LAMP
SWITCH
E2
22
OR
E2
22
ORE2
20
ORE2
22
ORE2
22
ORE2
22
ORE2
22
ORE2
22
OR
E2
20
OR
C2
(8W-50-2) (8W-11-4)
(8W-48-2)
(8W-42-3) (8W-44-4)(8W-47-2)
(8W-40-2)
(8W-50-4)(8W-44-4)
(8W-51-6) (8W-11-2)
PL-RHD8W-11 FUSE BLOCK 8W - 11 - 11
PLR01110978W-1

Downloaded from www.Manualslib.com manuals search engine CIRCUIT
BREAKER
24A
2
8
BATT A3
2 ON 1 PARK
0 OFF
SWITCH
HEADLAMP
1
2
3 HIGH
2 LOW
1 OPTICAL
L2
14
LG
L4
14
VT/WT
17FUSE10A 10A
FUSE
18
17
3738
BLOCK FUSE
L43
20
VT
16C103
L43
18
VT
C10315
L44
20
VT/RD
L44
18
VT/BK
2
1 0
3
2 1
SWITCH HORN
OPTICAL
DIMMER AND
HEADLAMP
22
HEADLAMP
LEFT RIGHT
HEADLAMP
11
MOTOR LEVELING
HEADLAMP
LEFT RIGHT
HEADLAMP
LEVELING
MOTORS133
2
HEADLAMP
LEVELING
SWITCH
L2
14
LG
L43
20
VT
L43
18
VTL43
22
VTL43
22
VT
S221
4
L2
14
LG
SWITCH LAMP
FOG
REAR
(8W-50-2) (8W-10-6)
(8W-50-2)
(8W-50-3) (8W-50-3)
(8W-50-4) (8W-50-4)(8W-50-4) (8W-51-6)
(8W-11-2)
PL-RHD8W-11 FUSE BLOCK 8W - 11 - 13
PLR01112978W-1