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Replacement Bulbs
Center High-Mounted Stop ................. 921
Dome
........ GM Part No. 96051559 or equivalent
Front Parking and Turn Signal
........... 11 57 NA
Headlamp (Halogen) ..................... 9004
Rear Hazard and Turn Signal
............... 1156
Rear Parking and Stop
.................... 1157
Sidemarker
.............................. 194
Capacities and
Engine
Type ............
Specifications
........................ L4
Compression Ratio ....................... 9.5: 1
Firing Order
.......................... 1-3-4-2
Horsepower
.............................. 95
Fuel Delivery .................... Fuel Injection
Piston Displacement
............... 97 CTD (1.6L)
Valve Arrangement
............ In-Head “V” Type AC
Belt Tension
........ Deflect Belt 0.24-0.3 inch
(6-9 mm)
@ 22 lbs. (10 kg) Pressure
Fan Belt Tension
Inspection
.......... Deflect Belt 0.24-0.32 inch
(6-8 mm)
@ 22 lbs. (10 kg) Pressure
Replacement
........ Deflect Belt 0.20-0.28 inch
(5-7 mm)
@ 22 lbs. (10 kg) Pressure
Specification
................... 180” F (82 O C)
Thermostat Temperature
Replacement Parts
Air Cleaner Filter ................. 13780-58k20
GM Part No. 96068629 or equivalent
Battery
....... .................... 26R-50s
Engine
Oil Filter .......... GM Part No. 25014441
Fuel Filter
..................... AC Type GF571
GM Part No. 96058022 or equivalent
PCV Valve
............... GM Part No. 96058079
or equivalent
Radiator Pressure Cap
............ 13 psi (90 kPa)
Spark Plug
................... AC Type R43XLS
Gap: 0.028-0.032 inches
(0.7-0.8 mm)
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Capacities (Approximate)
The following approximate capacities are given in
English and metric conversions.
Air Conditioning?
............. See the refrigerant
information label under
the hood and “Air Conditioning
Refrigerants” at the end
of this section.
Automatic Transmission
Pan Removal and Replacement Three-Speed
............. 3.0 quarts (2.8 L)**
Four-Speed ............... 2.64 quarts (2.5 L)
After Complete Overhaul
Three-Speed
............... 5.3 quarts (5.1 L)
Four-Speed ................ 7.3 quarts (6.9 L)
Cooling System
Automatic Transmission
....... 5.5 quarts (5.2 L)
Manual Transmission ......... 5.6 quarts (5.3 L)
Crankcase With Filter Change
.......... 4.5 quarts (4.2 L)*
Front Differential ............ 1.1 quarts (1 .O L)
Fuel Tank
Two-Door Convertible
....... 11.1 gallons (42 L)
Four-Door Hardtop .......... 14.5 gallons (55 L)
Manual Transmission
Four-wheel Drive
.......... 1.6 quarts (1.5 L)**
Two-Wheel Drive .......... 2.0 quarts (1.9 L)**
Rear Differential ............. 2.3 quarts (2.2 L)
Transfer Case ............... 1.8 quarts (1.7 L)
* When changing the oil filter, additional oil may be
needed. Recheck the oil level after filling. See
“Engine Oil” in the Index.
** Recheck fluid level after filling. See “Automatic
Transmission Fluid” or “Manual Transmission
Fluid” in
the Index.
6-63
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Maintenance Schedule
1 Short TriplCity Intervals I
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only).
Positive Crankcase Ventilation (PCV)
Valve Replacement.
Every 60,000 Miles (100 000 km): Engine Timing and
Distributor Check. Fuel Tank Cap Gasket
Replacement. Emission System Hoses Inspection. Camshaft Timing Belt Replacement. Brake Fluid
Service. Spark Plug
Wire Replacement (or every 60
months, whichever occurs first). Wiring Harness and
Connectors Inspection
(or every 60 months,
whichever occurs first).
Short TriplCity Intervals
At 90,000 Miles (150 000 km): Camshaft Timing
Every 100,000 Miles (166 000 km): Fuel
Belt Inspection.
Injector Inspection. Evaporative Emissions
Canister Replacement.
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
th.e following pages.
7-6
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Maintenance Schedule
Follow this maintenance schedule only if none of the
conditions from the Short TripKity Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area or used
off paved roads. Use the Short TripKity schedule for
these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to
break
down slower:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
7.5 months, whichever occurs first).
Free-Wheeling
Hubs Inspection (if equipped) (or every
3 months, whichever occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Idle Speed
Check. Valve
Lash (Clearance) Adjustment. Propeller
Shafts and U-Joints Inspection (or every
15 months,
whichever occurs first).
Every 30,000 Miles (50 000 km): Engine
Accessory Drive Belt Inspection (or every
24 months,
whichever occurs first). Cooling System Service
(or every
30 months, whichever occurs first). Spark Plug
Replacement. Air Cleaner Filter Replacement. Fuel
Tank, Cap and Lines Inspection. Front Wheel Bearing
Repack (2WD only) (or at each braking relining,
whichever occurs first). Manual Transmission Fluid
Change (or every
30 months, whichever occurs first).
Fuel Filter Replacement (or every
30 months, whichever
occurs first).
7-7
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Maintenance Schedule
Long Tripmighway Intervals fi
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only). Positive
Crankcase Ventilation (PCV) Valve Replacement.
Every 60,000 Miles (100 000 km): Engine Timing and
Distributor Check. Fuel Tank Cap Gasket Replacement.
Emission System Hoses Inspection. Camshaft Timing
Belt Replacement.
Spark Plug Wire Replacement (or
every
60 months, whichever occurs first). Wiring
Harness and Connectors Inspection
(or every 60 months,
whichever occurs first). Brake Fluid Service.
At 90,000 Miles (150 000 km): Camshaft Timing
Belt Inspection.
Every 100,000 Miles (166 000 km): Fuel
Injector Inspection. Evaporative Emissions
Canister Replacement.
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
the following pages.
7-8
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Short TripKity Maintenance Schedule
Replace air cleaner filter.
An Emission Control Sewice.
17 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
An Emission Control Service. (See footnote?.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
0 Change manual transmission fluid (or
every
15 months, whichever occurs first).
0 Inspect the valve lash and adjust if
necessary. An Emission Control Service.
0 Replace fuel filter (or every 30 months,
whichever occurs first, or sooner if filter is
clogged).
An Emission Control Service.
(See footnote “f.)
0 Check engine idle speed and adjust it to
underhood label specifications.
An Emission Control Service. (See footnote?.)
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace as necessary.
0 Inspect propeller shafts and u-joints for
looseness and damage (or every
15 months,
whichever occurs first). Inspect more
frequently
if used off-road or for
pulling a trailer. Tighten u-joint flange
bolts if necessary.
DATE
SERVICED BY: ACTUAL MILEAGE
I I I
7-15
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Short TripKity Maintenance Schedule
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts as needed.
An Emission Control Service. (See footnote?.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
whichever occurs first). An Emission Control
Sewice.
(See footnote”f)
0 Change manual transmission fluid (or every
15 months, whichever occurs first).
0 Replace fuel filter (or every 30 months,
0 Inspect the valve lash and adjust if
necessary.
An Emission Control Service.
0 Check engine idle speed and adjust it to
underhood label specifications.
An Emission Control Service. (See footnote?.)
Cl Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair
or replace
as necessary.
specifications. Inspect the inside and outside
of the distributor cap and rotor for cracks,
carbon tracking and corrosion. Clean or
replace as needed.
An Emission Control Service.
0 Adjust engine timing to underhood label
(Continued)
7-23
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Short TripKity Maintenance Schedule
90,000 Miles (150 000 km) (Continued)
Drain, flush and refill cooling system (or
every
30 months, whichever occurs first).
See “Engine Coolant”
in the Index for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service. (See footnote?.)
Replace spark plugs.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect fuel cap gasket for any
damage. Replace parts
as needed.
An Emission Control Service. (See footnote?.)
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information.
(See footnote
+.)
0 Change manual transmission fluid (or every
15 months, whichever occurs first).
0 Inspect the valve lash and adjust if
necessary.
An Emission Control Service.
0 Replace fuel filter (or every 30 months,
whichever occurs first).
An Emission Control Service. (See footnote T.)
underhood label specifications.
An Emission Control Service. (See footnote?.)
0 Check engine idle speed and adjust it to
7-30
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