1997 CHEVROLET TRACKER engine

Replacement Bulbs
Center High-Mounted Stop ................. 921
Dome
........ GM Part No. 96051559 or equivalent
Front Parking and Turn Signal
........... 11 57 NA
Headlamp (Halogen) ..................... 9004
Rear Hazard and Turn Signal
............... 1156
Rear Parking and Stop
.................... 1157
Sidemarker
.............................. 194
Capacities and
Engine
Type ............
Specifications
........................ L4
Compression Ratio ....................... 9.5: 1
Firing Order
.......................... 1-3-4-2
Horsepower
.............................. 95
Fuel Delivery .................... Fuel Injection
Piston Displacement
............... 97 CTD (1.6L)
Valve Arrangement
............ In-Head “V” Type AC
Belt Tension
........ Deflect Belt 0.24-0.3 inch
(6-9 mm)
@ 22 lbs. (10 kg) Pressure
Fan Belt Tension
Inspection
.......... Deflect Belt 0.24-0.32 inch
(6-8 mm)
@ 22 lbs. (10 kg) Pressure
Replacement
........ Deflect Belt 0.20-0.28 inch
(5-7 mm)
@ 22 lbs. (10 kg) Pressure
Specification
................... 180” F (82 O C)
Thermostat Temperature
Replacement Parts
Air Cleaner Filter ................. 13780-58k20
GM Part No. 96068629 or equivalent
Battery
....... .................... 26R-50s
Engine
Oil Filter .......... GM Part No. 25014441
Fuel Filter
..................... AC Type GF571
GM Part No. 96058022 or equivalent
PCV Valve
............... GM Part No. 96058079
or equivalent
Radiator Pressure Cap
............ 13 psi (90 kPa)
Spark Plug
................... AC Type R43XLS
Gap: 0.028-0.032 inches
(0.7-0.8 mm)
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Capacities (Approximate)
The following approximate capacities are given in
English and metric conversions.
Air Conditioning?
............. See the refrigerant
information label under
the hood and “Air Conditioning
Refrigerants” at the end
of this section.
Automatic Transmission
Pan Removal and Replacement Three-Speed
............. 3.0 quarts (2.8 L)**
Four-Speed ............... 2.64 quarts (2.5 L)
After Complete Overhaul
Three-Speed
............... 5.3 quarts (5.1 L)
Four-Speed ................ 7.3 quarts (6.9 L)
Cooling System
Automatic Transmission
....... 5.5 quarts (5.2 L)
Manual Transmission ......... 5.6 quarts (5.3 L)
Crankcase With Filter Change
.......... 4.5 quarts (4.2 L)*
Front Differential ............ 1.1 quarts (1 .O L)
Fuel Tank
Two-Door Convertible
....... 11.1 gallons (42 L)
Four-Door Hardtop .......... 14.5 gallons (55 L)
Manual Transmission
Four-wheel Drive
.......... 1.6 quarts (1.5 L)**
Two-Wheel Drive .......... 2.0 quarts (1.9 L)**
Rear Differential ............. 2.3 quarts (2.2 L)
Transfer Case ............... 1.8 quarts (1.7 L)
* When changing the oil filter, additional oil may be
needed. Recheck the oil level after filling. See
“Engine Oil” in the Index.
** Recheck fluid level after filling. See “Automatic
Transmission Fluid” or “Manual Transmission
Fluid” in
the Index.
6-63
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I
IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
Have you purchased the GM Protection Plan? The Plan
supplements
your new vehicle warranties. See your
Warranty and Owner Assistance booklet, or your
Geo dealer for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle
in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality
of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.
7-2
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Maintenance Schedule
Short Trip/City Definition
Follow the Short Trip/City Maintenance Schedule if any
one
of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
You frequently tow a trailer or use a carrier on top of
your vehicle.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions
cause engine oil to breuk
down sooneE
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first).
Free-Wheeling Hubs Inspection (if equipped)
(or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Front
Wheel Bearing Repack (2WD only) (or at each brake
relining, whichever occurs first). Manual
Transmission Fluid Change (or every
15 months,
whichever occurs first). Engine Idle Speed Check.
Valve Lash (Clearance) Adjustment. Propeller Shafts
and U-Joints Inspection (or every
15 months,
whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Spark Plug Replacement. Engine
Accessory Drive Belt Inspection (or every
24 months,
whichever occurs first). Cooling System Service
(or every
30 months, whichever occurs first). Fuel
Filter Replacement (or every
30 months, whichever
occurs first).
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Maintenance Schedule
1 Short TriplCity Intervals I
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only).
Positive Crankcase Ventilation (PCV)
Valve Replacement.
Every 60,000 Miles (100 000 km): Engine Timing and
Distributor Check. Fuel Tank Cap Gasket
Replacement. Emission System Hoses Inspection. Camshaft Timing Belt Replacement. Brake Fluid
Service. Spark Plug
Wire Replacement (or every 60
months, whichever occurs first). Wiring Harness and
Connectors Inspection
(or every 60 months,
whichever occurs first).
Short TriplCity Intervals
At 90,000 Miles (150 000 km): Camshaft Timing
Every 100,000 Miles (166 000 km): Fuel
Belt Inspection.
Injector Inspection. Evaporative Emissions
Canister Replacement.
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
th.e following pages.
7-6
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Maintenance Schedule
Follow this maintenance schedule only if none of the
conditions from the Short TripKity Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area or used
off paved roads. Use the Short TripKity schedule for
these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to
break
down slower:
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
7.5 months, whichever occurs first).
Free-Wheeling
Hubs Inspection (if equipped) (or every
3 months, whichever occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Idle Speed
Check. Valve
Lash (Clearance) Adjustment. Propeller
Shafts and U-Joints Inspection (or every
15 months,
whichever occurs first).
Every 30,000 Miles (50 000 km): Engine
Accessory Drive Belt Inspection (or every
24 months,
whichever occurs first). Cooling System Service
(or every
30 months, whichever occurs first). Spark Plug
Replacement. Air Cleaner Filter Replacement. Fuel
Tank, Cap and Lines Inspection. Front Wheel Bearing
Repack (2WD only) (or at each braking relining,
whichever occurs first). Manual Transmission Fluid
Change (or every
30 months, whichever occurs first).
Fuel Filter Replacement (or every
30 months, whichever
occurs first).
7-7
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Maintenance Schedule
Long Tripmighway Intervals fi
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only). Positive
Crankcase Ventilation (PCV) Valve Replacement.
Every 60,000 Miles (100 000 km): Engine Timing and
Distributor Check. Fuel Tank Cap Gasket Replacement.
Emission System Hoses Inspection. Camshaft Timing
Belt Replacement.
Spark Plug Wire Replacement (or
every
60 months, whichever occurs first). Wiring
Harness and Connectors Inspection
(or every 60 months,
whichever occurs first). Brake Fluid Service.
At 90,000 Miles (150 000 km): Camshaft Timing
Belt Inspection.
Every 100,000 Miles (166 000 km): Fuel
Injector Inspection. Evaporative Emissions
Canister Replacement.
These intervals only summarize maintenance services.
Be sure
to follow the complete maintenance schedule on
the following pages.
7-8
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I Short TripKity Maintenance Schedule I
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be performed after 100,000 miles
(1 66 000 km) at the same intervals. See “Owner Checks
and Services’’ and “Periodic Maintenance Inspections”
following.
Footnotes
? The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will
not nullify
the emission warranty or limit recall liability prior to the
completion
of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspection” in Part C of this schedule.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
DATE
SERVICED BY ACTUAL MILEAGE
7-9
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