1997 CHEVROLET ASTRO maintenance

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when
the engine oil is changed.
Change both the fluid and filter every
15,000 miles
(25 000 km) if the vehicle is mainly driven under one or
more
of these conditions:
0 In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
0 When doing frequent trailer towing.
regularly reaches
90 OF (32 ” C) or
higher.
Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
30,000 miles
(50 000 km).
See “Scheduled Maintenance Services” in the Index.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your
GM dealership
Service Department.
If you do it yourself, be sure to follow all the instructions
here, or you could get
a false reading on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
~ transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
0 In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which
is 180°F to 200°F
(82°C to 93°C).
6-20

Downloaded from www.Manualslib.com manuals search engine How to Add Fluid
Refer to the Mainterl‘ance Schedule to determine what
kind of transmission fluid to use. See “Recommended
Fluids and Lubricants”
in the Index.
Add fluid
only after checking the transmission fluid HOT.
(A COLD check is used only as a reference.) If the fluid
level is low, add only enough of the proper fluid
to bring
the level up
to the HOT area for a hot check. It doesn’t
take.much fluid, generally less than
one pint (0.5 L).
Don P overjill.
I NOTICE:
-
After adding fluid, recheck the fluid level as
described under “How to Check.”
When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down
to lock the dipstick in place.
All-Wheel Drive
If you have an all-wheel-drive vehicle, be sure to
perform
the lubricant checks described in this section.
However,
they have two additional systems that
need lubrication.
Transfer Case
We recommend you use only fluid labeled
DEXRON@-111, because fluid with that label is
made especially for your automatic transmission.
Damage caused by fluid other than
DEXRON-I11
is not covered by your new vehicle warranty. When to Check Lubricant
Refer to the Maintenance Schedule to determine
how
often to check the lubricant. See “Periodic Maintenance
Inspections’’
in the Index.
6-23

Downloaded from www.Manualslib.com manuals search engine How to Check Lubricant Front Axle
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom
of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants” in the Index.
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
If the level is below the
bottom of the filler plug
hole, you’ll need to add
some lubricant. Add enough
lubricant to raise the level
to the bottom of the filler
plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants” in the Index.
6-24

Downloaded from www.Manualslib.com manuals search engine Rear Axle What to Use .
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often
to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in the Index.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need
to add some lubricant. Add enough lubricant
to raise
the level to the bottom of the filler plug hole. Refer to the Maintenance Schedule to
determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants”
in the Index.
Engine Coolant
The cooling s stem in your vehicle is filled with new
DEX-COOL
J engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km) whichever occurs first, if you add only
DEX-COOL’ extended life coolant.
The following explains your cooling system and how to
add coolant when
it is low. If you have a problem with
engine overheating, see “Engine Overheating”
in
the Index.
A 50/50 mixture of water and DEX-COOL@ coolant for
your vehicle
will:
Give freezing protection down to -34°F (-37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
0 Let the warning lights and gages work as they should.
6-25

Downloaded from www.Manualslib.com manuals search engine Brakes
Brake Fluid
have your brake system fixed, since a leak means that
sooner or later your brakes won’t work well, or won’t
work at all.
So, it isn’t a good idea to “top off’ your brake fluid.
Adding brake fluid won’t correct a leak.
If you add fluid
when your linings are worn,
then you’ll have too much
fluid when
you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done
on the brake hydraulic system.
Your brake master cylinder reservoir
is here. It is filled
with DOT-3 brake fluid.
There are only two reasons why
the brake fluid level in
the reservoir might go down. The first is that the brake
fluid goes down
to an acceptable level during normal
brake lining wear. When new linings are put
in, the fluid
level goes back up. The other reason is that fluid is
leaking out of the brake system.
If it is, you should
If you have too much brake fluid, it can spill
on the engine. The fluid
will burn if the engine
is hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done
on the brake
hydraulic system.
Refer to the Maintenance Schedule to determine when to
check your brake
fluid. See “Periodic Maintenance
Inspections”
in the Index.

Downloaded from www.Manualslib.com manuals search engine Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and
evenly torque wheel nuts in the
proper sequence
to GM specifications.
Your rear drum brakes don’t have wear indicators, but
if
you ever hear a rear brake rubbing noise, have the rear
brake linings inspected. Also,
the rear brake drums
should be removed and inspected each time the tires are
removed for rotation or changing. When
you have the
front brakes replaced, have the rear brakes inspected, too.
Brake linings should always be replaced as complete
axle sets.
See “Brake System Inspection’’ in Section
7 of this
manual under Part
C “Periodic Maintenance
Inspections.”
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height, or if there is a rapid increase
in pedal
travel. This could be a sign of brake trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
If your brake pedal goes down farther than normal, your
rear drum brakes may need adjustment. Adjust them by
backing up and firmly applying the brakes a few times.
Replacing Brake System Parts
The braking system on a modern vehicle is complex.
Its many parts have to be
of top quality and work well
together if the vehicle is to have really good braking.
Your vehicle was designed and tested with top-quality
GM brake parts. When
you replace parts of your braking
system
-- for example, when your brake linings wear
down and you have to have new ones put
in -- be sure
you get new approved GM replacement parts. If you
don’t, your brakes may
no longer work properly. For
example,
if someone puts in brake linings that are wrong
for your vehicle,
the balance between your front and
rear brakes can change
-- for the worse. The braking
performance you’ve come to expect can change
in many
other ways
if someone puts in the wrong replacement
brake parts.
6-35

Downloaded from www.Manualslib.com manuals search engine 4. Press the tab and
turn the socket
counterclockwise
to
remove the socket
from the bezel.
If the socket does not
have a tab, turn the
socket counterclockwise
to remove the socket
from the bezel.
Windshield Wiper Blade Replacement
To replace your windshield
wiper blade inserts, lift
the wiper arm away from the windshield.
5. Reverse Steps 1 through 4 to reinstall the taillamp.
Pinch the two tabs on the wiper arm and slide the insert
out of the blade. Slide
the new one in place. Make
sure the tabs are locked into position. See “Normal
Maintenance Replacement Parts”
in the Index for the
proper type of replacement blade.
6-42

Downloaded from www.Manualslib.com manuals search engine Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
( 10 000 to 1 3 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See “When It’s Time for New Tires’’ and
“Wheel Replacement” later in this section for
more information.
The purpose
of regular rotation is to achieve more
uniform wear
for all tires on the vehicle. The first
rotation is the most important. See “Scheduled
Maintenance Services”
in the Index for scheduled
rotation intervals. When rotating your tires, always
use the
correct rotation
pattern shown here.
Don’t include the compact spare tire in your
tire rotation.
After the tires have been rotated, adjust the front and
rear inflation pressures
as shown on the
Certificatioflire label. Make certain that all wheel nuts
are properly tightened. See “Wheel Nut Torque” in
the Index.
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become loose
after
a time. The wheel could come off and cause
an accident. When you change
a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency,
you can
use a cloth
or a paper towel to do this; but be
sure to use
a scraper or wire brush later, if you
need to, to get all the rust or dirt off. (See
“Changing
a Flat Tire” in the Index.)
~ 6-45