Table
a
.
E36
Component
Locations
Component
Model
Year
Location
Refer
to
Anti-theft
Control
Module
1992-1998
Behind
glove
compartment
Fig
.
8
.
Fig
.
9
.
Anti-theft
Horn
1
1992-1998
1
Right
rear
engine
compartment
Anti-slip
(Traction)
Control
Module
1994-1998
Power
distribution
box
Fig
.
8
.
(AST/ASC+T)
Fig
.
9
.
Anti-slip
(Traction)
Control
Switch
1994-1998
In
center
console
Automatic
Climate
(A/C)
Control
1992-1998
Behind
center
console
Module
AutomaticTransmission
Range
1992-1998
~
Next
to
gear
shift
lever
in
center
console
Fig
.
29
.
Switch
(Gear
Position/Neutral
Safety
Switch)
Auxiliary
Cooling
Fan
Dual
Switch
1992-1998
Right
side
radiator
1
Fig
.
18
.
Auxiliary
Cooling
Fan
Motor
1992-1998
Behind
front
grill
Auxiliary
Fuse
Box
(Left
Splice
1992-1998
I
Behind
left
front
footwell
kick-panel
Panel)
Auxiliary
RelayPanel
1
1992-1998
1
Left
side
of
dash
under
steering
column
Auxiliary
Fuse
Box
In
Trunk
1
1997-1998
1
Right
sideof
trunk
behind
trim
panel
AuADSry
ThrottlePosition
Motor
11994-1998
Front
of
engine
compartment
B+
Jump
Start
Junction
Point
1992-1998
Right
rear
of
engine
compartment
Fig
.
7
.
Back-Up
Light
Switch
(Manual)
1992-1998
Right
or
left
side
top
of
transmission
Fig
.
30
.
Body
Electronics
Control
Module
1994-1998
Behindglove
compartment
Fig
.
8
.
(ZKE
IV)
Fig
.
9
.
Brake
Fluid
Level
Sensor
1992-1998
Top
of
brake
fluid
reservoir
at
master
cylinder
Fig
.
15
.
Brake
Light
Switch
1
1992-1998
1
On
brake
pedal
supportbracket
Brake
Pad
Sensor,
Left
Front
1
1992-1998
1
Left
front
brake
caliper
Brake
Pad
Sensor,
Right
Rear
1992-1998
Right
rear
brake
caliper
Camshaft
Actuator
(VANOS)
1993-1998
Front
of
cylinder
head
Camshaft
Position
Sensor
(Cylinder
1992-1998
Front
of
engine
Identification)
Carbon
Canister
Valve
(TLEV)
1
1997-1998
1
In
sparewheel
well
in
trunk
ELECTRICAL
COMPONENT
LOCATIONS
610-11
Fig
.
5
.
Fig
.
4
.
Fig
.
24
.
Fig
.
7
.
Central
Locking
Module
(ZVM)
11992-1993
1
Behindglove
compartment
I
Fig
.
8
.
Fig
.
9
.
Check
Control
Module
(if
applicable)
1
1992
-
1998
1
Below
left
side
of
dash
Child
Protection
Window
Control
1992-1998
Center
console
(console)
Chime
Module
1992-1998
Below
left
side
of
dash
inleft
dash
trim
panel
Clock
(Multi-Function)
1993-1998
Center
console
Clutch
Pedal
Switch
1992-1998
On
clutch
pedal
support
bracket
Continued
COMPONENT
LOCATIONS
640-4
HEATING
AND
AIR
CONDITIONING
Heater
box,
removing
and
installing
The
heater
box,
located
underneath
thecenter
of
the
dash-
board,
houses
theheater
core,
the
A/C
evaporator,
and
asso-
ciated
sensors
and
actuators
.
Removal
of
theheater
box
requires
that
the
A/C
refrigerant
be
discharged
.
CAUTION-
"
Removing
the
heater
box
requires
evacuating
the
AIC
system
.
DO
NOT
attempt
this
procedure
without
proper
tools
and
training
.
"
Any
person
who
services
a
motor
vehicle
air
con-
ditioner
must,
by
law,
be
properly
trained
and
cer-
tified,
and
use
approved
refrigerant
recycling
equipment
.
Technicians
must
complete
an
EPA-
approved
recycling
course
to
be
certified
UU12639
Fig
.
10
.
Heater
core
mounting
nuts
at
left
sideof
bulkhead
(arrow)
.
1
.
Drain
engine
coolant
.
See
170
Radiator
and
Cooling
wiper
assembly
shown
removed
for
clarity
.
System
.
2
.
Remove
complete
dashboard
.
See513
Interior
Trim
.
3
.
Remove
blower
motoras
described
earlier
.
4
.
Remove
nut
retaining
water
hose
flange
to
rear
bulk-
head
.
I'ush
flange
to
one
side
.
See
Fig
.
9
.
Fig
.
9
.
Nut
retaining
coolant
hose
flangeat
bulkhead
(arrow)
.
NOTE-
Clear
any
remaining
coolant
from
the
heater
core
by
blowing
compressed
air
finto
the
coolant
feed
hose
.
HEATER
AND
CONTROLS
0012638b
6
.
Cut
wire
tie
holding
wire
harness
to
heater
box
and
dis-
connect
cable
harness
connector
from
heater
box
.
See
Fig
.
11
.
0012647
Fig
.
11
.
Harness
connectors
(A)
and
cable
tie
(B)
at
heaterbox,
under
driver
side
dash
.
7
.
Followingmanufacturer's
instructions,
connect
ap-
proved
refrigerant
recovery/recycling/recharging
unitto
A/C
system
and
discharge
system
.
8
.
Unbolt
A/C
refrigerantlines
flange
from
engine
bay
bulkhead
.
See
Fig
.
12
.
9
.
On
models
with
rotary-knob
A/C
control
head
:
Discon-
5
.
Remove
nuts
from
heater
box
retaining
bracket
on
en-
nect
wiring
harness
connectors
to
A/C
control
module
gine
bulkhead
left
side
.
See
Fig
.
10
.
Repeat
procedure
in
center
console
and
remove
module
.
See
Fig
.
13
.
for
right
side
nuts
.
Fig
.
12
.
Mounting
bolt
for
A/C
refrigerant
line
flange
(arrow)
.
001Suu7
Fig
.
13
.
A/
C
control
module
(A)
behind
center
console
.
Arrows
pointto
electrical
harness
connectors
to
be
disconnected
.
CAUTION
-
Replace
heater
and
AIC
flange
O-rings
and
tight-
en
fasteners
to
specified
torques
.
0012644
HEATING
AND
AIR
CONDITIONING
640-5
Fig
.
14
.
Heating
and
ventilation
ducts
on
left
side
of
heater
box
(arrows)
.
Right
side
ducts
are
similar
.
Fig
.
15
.
Heater
box
retaining
bracket
in
center
console
(arrow)
.
0012645
10
.
Unclip
andremove
heating
and
ventilation
ducts
on
Tightening
Torques
sides
of
heater
box
.
See
Fig
.
14
.
"
A/C
refrigerant
lines
flange
to
bulkhead
..............
.
..
..
.
3
.5
Nm
(31
in-lb)
11
.
Remove
heater
box
retaining
bracket
on
center
tunnel
"
Water
hose
flange
to
bulkhead
and
remove
heater
box
.
See
Fig
.
15
.
(M6
nut)
................
.
...
..
3
.5
Nm
(31
in-lb)
"
Heater
box
retaining
bracket
12
.
Installation
is
reverse
of
removal
.
Evacuate
and
re-
to
tunnel
................
.
..
..
.
4
.5
Nm
(40
in-lb)
charge
A/C
system
using
specialized
equipment
.
Fill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
HEATER
AND
CONTROLS
10
.
Pul¡
heater
core
up
and
backward,
away
from
heater
box
.
If
necessary,
remove
left
and
right
reinforcing
bracket
bolts
.
See
Fig
.
20
.
CAUTION-
Replace
coolant
flange
O-rings
and
tighten
fas-
teners
to
specified
torques
.
Tightening
Torques
1
.
Remove
center
console
.
See
513
Interior
trim
.
0012660
Fig
.
20
.
PA
heater
core
upand
towardback
of
car
.
Lower
mounting
bolts
for
steering
column
brace
and
glove
compartment
sup-
port
frame
may
have
to
be
removed
(arrows)
.
11
.
Installation
is
reverse
of
removal
.
Fill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
"
Coolant
flange
to
heater
core
.
..
....
3
Nm
(27
in-lb)
Heater
andA/C
Control
Head
Heatercore
temperature
sensor,
replacing
The
automatic
heating
and
air
conditioning
systemuses
severa¡
sensors
to
control
interior
air
temperature
.
Use
the
fol-
lowing
procedure
and
the
data
in
Table
b
to
pinpoint
problems
with
theheater
core
sensors
.
2
.
Remove
Multi-Information
Display
(MID)
module
.
See
6201nstruments
.
HEATING
AND
AIR
CONDITIONING
640-7
0012648
Fig
.
21
.
Remove
heatercore
temperaturesensors
in
direction
shown
(arrow)
.
Table
b
.
Heater
CoreTemperatureSensor
Test
Values
Test
temperature
Resistance
4°F
(-20°C)
84
.39
-
109
.61
k
ohms
14
°
F
(-10°C)
48
.58
-
62
.09
k
ohms
32°F
(0°C)
28
.89
-
36
.40
k
ohms
68°F
(20°C)
11
.13
-
13
.83
k
ohms
140°F
(60°C)
2
.19
-
2
.78
k
ohms
212°F
(100°C)
0
.58
-
0
.77
k
ohms
Two
types
of
heater
and
aír
conditioning
control
heads
viere
installed
in
E36
cars
.
Early
models
have
control
heads
with
four
rotary
knobs
and
a
separate
control
module
.
A
flexible
shaft,
clipped
to
the
right
sideof
the
control
head,
controls
the
heater
flaps
.
Later
model
E36
cars,
starting
in
approximately
mid-1995,
have
digital
display
control
heads
with
buttons
.
The
A/C
con-
trol
module
is
integrated
with
the
digital
control
head
.
Heater
and
A/C
control
head,
removing
and
installing
(rotary-knob)
3
.
Pul¡
temperature
sensors
from
heater
box
and
discon-
1
.
Remove
Multi-Information
Display
(MID)
module
from
nect
harness
connectors
.
See
Fig
.
21
.
center
of
dash
.
See
620
Instruments
.
4
.
Installation
is
reverse
of
removal
.
2
.
Pul¡
off
outer
rotary
knobs
from
A/C
control
head
.
Re-
move
two
screwsonknob
bezels
.
Remove
control
pan-
el
face
plate
by
prying
it
off
control
head
gently
.
See
Fig
.
22
.
3
.
Carefully
push
control
head
back
into
dash
and
down-
ward
through
MID
opening
.
See
Fig
.
23
.
HEATER
AND
CONTROLS
Fig
.
36
.
6-cylinder
engine
belt
diagram
:
To
remove
A/C
belt,
lever
ten-
sioner
(A)
in
clockwise
direction
using
long-handled
wrench
or
breaker-bar
.
6
.
Disconnect
electrical
harness
connector
from
com-
pressor
.
7
.
Remove
A/C
pressure
hose
and
suction
hose
flange
10
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
bolts
from
compressor
.
Plug
hoses
immediately
See
Recharge
system
following
equipment
manufacturer's
Fig
.
37
.
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
0011879
Fig
.
37
.
A/
C
compressor
pressure
hose
(A)
and
suction
hose
(B)
.
(6-
cylinder
engine
shown
.
4-cylinder
engine
is
similar
.)
HEATING
AND
AIR
CONDITIONING
640-
1
3
Fig
.
38
.
A/
C
compressor
mounting
boits
(arrows)
.
9
.
Installation
is
reverseof
removal
.
CAUTION
-
"
Always
replaceO-rings
when
reconnecting
re-
frigerantfines
.
"
When
installlng
a
new
compressor
always
re-
place
receiverldrier
unit
.
Tightening
Torques
"
A/C
compressor
to
engine
block
....
22
Nm
(17
ft-Ib)
"
A/C
line
flange
to
A/C
compressor
5/8
in
.
fine
.
......
.....
....
.
.....
20
Nm
(15
ft-Ib)
3/4
in
.
fine
.......
.....
..........
39
Nm
(29
ft-Ib)
7/8
in
.
fine
...
....
.....
..........
42
Nm
(31
ft-Ib)
11/16
in
.
fine
.....
..
..
..
...
.
.....
48
Nm
(35
ft-Ib)
A/C
Compressor
Clutch
The
compressor
clutch
can
be
replaced
without
disturbing
thesealed
refrigerant
system,
although
clearances
in
the
six-
cylinder
cars
may
be
very
tight
.
Detach
the
compressor
from
the
compressor
bracket
togain
extra
clearance
.
8
.
Remove
compressor
mounting
boits
.
See
Fig
.
38
.
Re-
Typical
A/C
compressor
and
clutch
is
shown
in
Fig
.
39
.
move
compressor
by
pulling
downward
from
under-
neath
car
.
Remove
driveplate
and
pulley
to
access
clutch
magnetic
winding
.
See
Fig
.
40
.
AIR
CONDITIONING
Rear
speaker,
removing
and
installing
Door
panel
speaker,
removing
and
installing
NOTE
-
Rear
speakers
in
convertible
models
are
installed
un-
der
the
rear
side
panels
.
For
rearside
panelremoval
procedure,
see
411Doors
.
1
.
Working
at
rear
parcel
shelf,
pry
speakercoverby
inner
edge
and
remove
.
See
Fig
.
12
.
0011632
Fig
.
12
.
Pry
up
inner
edge
of
speaker
cover
off
rear
parcel
shelf
.
2
.
Remove
mountingscrews
and
depress
speaker
retain-
ing
clip
.
See
Fig
.
13
.
Lower
speaker
into
trunk
.
Fig
.
13
.
Remove
screws
(A)
and
depress
clip
(B)
.
4
.
Installation
is
reverse
of
removal
.
0011633
3
.
Disconnect
speaker
connector
andremove
speaker
from
box
.
RAM
650-5
1.
On
carswith
side-impact
airbags,
disconnect
negative
(-)
cable
from
battery
.
CAUTION-
Prior
to
disconnecttog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
vi¡¡
.
2
.
Remove
inner
door
panel
.
See
411
Doors
.
WARNING
-
Some
1997
and
all
1998
model
year
cars
are
equipped
with
front
side-impact
airbags
in
the
front
doors
.
When
servicing
the
doors
with
front
side-im-
pact
airbags,
alwaysdisconnect
the
negative
()
battery
terminal
.
See
721Airbag
System
(SRS)
for
cautions
and
procedures
relating
to
theairbag
sys-
tem
.
3
.
On
back
of
door
panel,
remove
nut
on
top
of
speaker
retaining
bracket
and
remove
bracket
from
behind
speaker
.
See
Fig
.
14
.
Fig
.
14
.
Speaker
retaining
nut
(arrow)
.
4
.
Disconnect
speaker
connector
from
harness
connector
and
remove
loudspeaker
forwardthrough
door
panel
.
5
.
Installation
is
reverse
of
removal
.
Install
side-impact
airbag
using
new
screws
.
See
721
Airbag
System
(SRS)
.
RADIO
AND
SPEAKER
SERVICE
720-2
SEAT
BELTS
WARNING
-
"
For
maximum
protection
from
injury,
seat
belts
should
be
replaced
as
a
set
(including
all
hard-
ware),
if
they
are
subject
to
occupant
loading
in
a
collision
.
"
Seat
belts
should
not
be
modified
or
repaired
.
The
seat
belt
anchorage
points
should
not
be
changed
or
modified
.
"
Do
notbleach
or
dye
seat
belt
webbing
.
Webbing
that
is
severely
fadedor
re-dyed
will
not
meet
the
strength
requirements
of
a
collision
and
must
be
replaced
.
"
Seat
belts
shouldbe
periodically
inspected
for
webbing
defects
suchas
cuts
or
pulled
threads
.
FRONT
SEATBELT
ASSEMBLY
Automatic
Front
Seat
Belt
Lock
Tensioners
The
procedure
for
disabling
the
mechanical
spring
tension-
er
used
on
early
cars
is
covered
below
.
On
cars
with
thepyro-
technic(explosive
device)
tensioners,
the
orange
harness
connectorshould
be
removed
from
the
tensioner
any
time
the
seat
is
removed
.
WARNING
-
Both
the
mechanical
and
the
pyrotechnictensioners
are
powerful
devíces
and
shouldbehandled
with
extreme
care
.
Mechanical
spring
tensioner,
disarming
1
.
Remove
front
seat
.
See
520
Seats
.
2
.
Disarm
tensioner-electrically
adjustableseats
:
"
Working
at
side
of
seat,
turn
activating/deactivating
screw
clockwise
until
display
changes
from
green
to
red
.
See
Fig
.
2
.
"
Before
reinstalling
seat,
turn
screw
until
display
chang-
esback
to
green
.
NOTE-
Green
is
armed
.
Red
is
disarmed
.
3
.
Disarm
tensioner-manually
adjustable
seats
:
"
Cut
wíre
tie
next
to
tab
on
bowden
cable
.
See
Fig
.
3
.
"
Turn
and
lift
tabto
disengage
cable
housing
from
seat
bracket
.
"
Disconnect
cable
end
from
seat
lever
.
"
When
reinstalling,
correctly
engage
tab
end
of
cable
into
seat
bracket
and
fasten
in
position
using
new
wíre
tie
.
FRONT
SEATBELT
ASSEMBLY
0012737
Fig
.
2
.
Electrically
adjustable
front
seat
.
Turn
screw
(A)
to
disarm
me-
chanical
tensioner
.
Display
B
tucos
from
green
to
red
.
F19
.3
.
Manuallyadjustablefrontseat
.Turnandlifttab(arrow)todis-
Front
seat
belt
reel,
removing
and
installing
1
.
On
4-door
models
:
Remove
seat
belt
anchor
bolt
from
front
seat
.
Refer
to
Fig
.
1
.
2
.
On
2-door
models
:
Remove
seat
belt
anchorbar
from
rear
of
door
sill
.
See
Fig
.
4
.
Fig
.
4
.
Two-door
seat
belt
anchor
bar
(arrow)
.
3
.
On
4-door
and
coupe
models
:
Remove
plastic
trim
cov-
er
from
B-pillar
(rear
door
jamb
pillar)
sliding
seat
belt
guide
.
Remove
nut
and
guide
loop
.
See
Fig
.
5
.
4
.
On
4-door
models
:
Starting
at
upper
corners,peel
rub-
ber
door
seals
away
from
B-pillar
trim
.
Remove
trim
from
B-pillar
.
5
.
On
2-door
models
:
Remove
reasside
panel
.
See
411
Doors
.
Fig
.
5
.
B-pillar
seat
belt
guide
nut
trim
(arrow)
.
SEAT
BELTS
720-
3
move
reel
and
seat
belt
.
9
.
Installation
is
reverse
of
removal
.
0012672
ou12a74
Fig
.
6
.
B-pillar
trim
removed
to
show
seat
belt
cross-bracket
bolts
(arrows)
.
8
.
Disconnect
harness
connector
from
reel
assembly
.
Re-
Tightening
Torque
6
.
Remove
two
bolts
holding
cross
bracket
to
B-pillar
.
See
"
Front
seat
belt
to
seat
Fig
.
6
.
(use
thread
locking
compound)
.
....
47
Nm
(35
ft-Ib)
"
Front
seat
belt
guide
loop
7
.
Remove
seat
belt
reel
mounting
boltat
base
ofB-pillar
.
to
B-pillar
sliding
anchor
.
..
.
.
.
....
31
Nm
(23
ft-Ib)
"
Front
seat
beltreeltoB-pillar
..
.
....
48
Nm
(36
ft-Ib)
FRONT
SEAT
BELT
ASSEMBLY