Page 12 of 20
13-58
- Remove toothed belt sprocket from crankshaft. To do this, counter hold
sprocket with 3415.
- Remove oil pan Page 17
-11
- Remove bolts -1 to 6-.
- Pry sealing flange loose and remove.
- Carefully remove any remains of sealant from cylinder block.
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Page 14 of 20
13-60
Note:
The bead of sealant must not be thicker than 3 mm, otherwise excess
sealant will enter the oil pan and obstruct the strainer in the oil intake line.
Note:
Use guide sleeve T10053/1 to attach the sealing flange with sealing ring
installed.
Note:
After assembly, the sealant must dry for approx. 30 min. Only then may
the engine be filled with oil. - Apply bead of silicone sealant -arrow-onto clean sealing surface of
sealing flange, as illustrated (arrow).
Sealant bead width -arrows-: 2 to 3 mm
- Install sealing flange immediately, and tighten all bolts lightly.
- Tighten sealing flange bolts in diagonal sequence.
- Install oil pan Page 17
-23
.
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Page 16 of 20
13-62
Dual mass flywheel/drive plate,
removing and installing
Dual-mass flywheel
Special tools and equipment
Removing
Counter-hold tool 10-201
- Reverse position of counter-hold tool 10-201 for loosening/tightening
bolts.
- Mark position of flywheel relative to engine.
- Unbolt flywheel.
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Page 17 of 20
13-63
Installing
Installation is carried out in the reverse order or
removal; note the following:
- Replace bolts.
Tightening torque
Component
Nm
Dual-mass
flywheel 22.5 mm
1) 60 + 90
2)
on crankshaft
43 mm
1)
60 + 180
3)
1) Bolt length
2) 90 corresponds to a quarter turn
3)180 =
1/2 turn
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Page 19 of 20
13-65
Installing
- Place drive plate in position with shim -2- and washer -1-. Lug -arrow-
must face towards torque converter.
- Insert at least 3 old securing bolts and tighten to 30 Nm.
- Measure distance -a- at three points and calculate average value.
Specified value: 18.9 to 20.5 mm
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Page 20 of 20
13-66
If nominal value is exceeded:
If specified value is attained:
Tightening torque 1) 90 corresponds to a quarter turn - Remove drive plate again and fit without shim -2-. Retighten bolts to 30
Nm.
- Measure distance again.
- Install new bolts and tighten.Component
Nm
Drive plate to crankshaft
60 + 90
1)
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11/21/2002 htt
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play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.2