1997 AUDI A4 lock

13-1


Engine, disassembling and
assembling

Lock carrier, moving into service
position


Special tools and equipment

Special tool 3369
Pa
ge 1 of 47 En
gine, disassemblin
g and assemblin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-2


1 -
45 Nm
2 -
45 Nm
3 -
10 Nm
4 -
10 Nm
5 -
Bore
For special tool 3369
6 -
Hole in lock carrier
7 -
Bore in fender panel
Pa
ge 2 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-3


Removing
Repair Manual, Body Exterior, Repair Group 63
- Remove sound insulation Fig. 1
, Page
13
-6
- Remove front bumper:- Remove lower air duct hose to charge air cooler
Fig. 2
, Page 13
-6
- Remove air duct between lock carrier and air
filter Fig. 3
, Page 13
-7
- Remove retaining clips (if installed) for wiring
harness on left at radiator shroud.
Pa
ge 3 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-4


- Remove bolt -2- and screw in special tool 3369.
- Screw in special tool 3369 into bore -5-.
- Remove bolts -1- and -3-.
- Remove bolts -4- and pull lock carrier out as far
as it will go.
- Secure lock carrier with suitable M6 bolts in hole
-6- (lock carrier) and hole -7- (fender panel).
Pa
ge 4 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-5


Installing
Installation is carried out in the reverse order of
removal; note the following:
Repair Manual, Body Exterior, Repair Group 63

Repair Manual, Electrical Equipment, Repair
Group 94
- When lock carrier has been installed, check that
wiring next to radiator is correctly routed.
- Adjust limit stop for torque reaction support
Fig. 4 , Page 13
-7 .
- Install front bumper.- Adjust headlights.
Pa
ge 5 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-6


Fig. 1 Remove front sound insulation
- Remove sound insulation -arrows-.

Fig. 2 Remove air duct hose
- Remove air duct hose to bottom left charge air cooler from lock carrier -
arrow-.
Pa
ge 6 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-7


Fig. 3 Remove air duct between lock carrier and air filter
- Remove bolts -arrows-.
- Remove air ducts -1- and -2-.

Fig. 4 Adjust stop for torque reaction support
- Attach limit stop for torque reaction support to rest on rubber buffer for
torque reaction support under its own weight, and tighten bolts -arrows-
to 28 Nm.
Pa
ge 7 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1

13-17


Parts List
The vibration damper can only be installed in one position. The hole -
arrow- in the vibration damper must fit over the projection on the toothed
belt sprocket. Fig. 1 Installing vibration damperLock carrier must be in service position Page 13
-1 .
Ribbed belt must be removed Page 13
-18
.
Always replace bolts. Only use original type bolts to install the
vibration damper.
-
Tighten bolts of vibration damper to 10 Nm + 90 (
1/4turn).

Fig. 2 Ribbed belt routing
Pa
ge 17 of 47 En
gine, disassemblin
g and assemblin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1