Page 33 of 47
13-33
Installing
Installation is carried out in the reverse order of
removal; note the following:
Radio operating instructions - Install bolts -1 to 6- with locking fluid "D 000 600" and tighten bolts
diagonally.
1, 2 - Bolt M10 x 85
3 to 6 - Bolt M10 x 45
- To help install Generator knock back bushing on bottom securing bolt
slightly.
- Remove viscous fan Page 13
-21
.
- Install ribbed belt Page 13
-20
.
- After connecting battery, enter anti-theft code for radio.- Close windows fully using window switches.
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play?action=Goto&t
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pair&id=AUDI.B5.GE06.13.1
Page 42 of 47
13-41
Removing
Engine in vehicle.
Lock carrier must be in service position
Page 13
-1 .
- Remove engine cover -arrows-.
- Remove ribbed belt and tensioner for ribbed belt Page 13
-18
.
- Secure pulley for viscous fan with pin punch -1- and remove using
Allen key -2-.
- Remove viscous fan from mounting.
- Remove upper toothed belt guard.
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play?action=Goto&t
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pair&id=AUDI.B5.GE06.13.1
Page 44 of 47
13-43
- Unbolt lower and center section of toothed belt guard -arrows-.
- Attach socket head fastener T10092 into the tensioner for toothed belt.
- Only tension pressure piston of tensioner until pressure piston is
secured with pin T40011.
- Take off toothed belt.
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play?action=Goto&t
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pair&id=AUDI.B5.GE06.13.1
Page 45 of 47
13-44
Installing (adjusting valve timing)
Note:
The position of the toothed belt must be set as
described below, even after repairs in which the
belt is only taken off the camshaft sprocket.
When turning the camshaft, the crankshaft must
not be at TDC at any cylinder. There is a
danger of damage to valves/piston crown.
- Align marking on camshaft sprocket with marking at cylinder head
cover.
- Place toothed belt on crankshaft sprocket (observe direction of
rotation).
- Install toothed belt guard - lower part.
- Secure vibration damper/belt pulley with one bolt (note installation
arrangement).
- Set crankshaft to TDC for cylinder No. 1.
- Install toothed belt onto coolant pump, then tensioning roller, and finally
camshaft sprocket.
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.13.1