Page 41 of 99
15-41
 
    
Tightening torques   -  Seal end points of joints between bearing caps and cylinder head.
-  Before installing cylinder head cover and gasket, carefully apply a 
small quantity of sealant D 454 300 A2 at four end points of sealing 
surfaces on cylinder head -arrows-, using a small screwdriver. Component  
  
Nm  
Bolts   M6   10  
Bolts   M8   20  
Camshaft bearing caps and camshaft adjuster   10  
Exhaust manifold to cylinder head   25  
Front exhaust pipe to exhaust manifold   25  
Oxygen sensor   50  
Spark plugs   25  
Toothed belt sprocket to camshaft   55  
Intake manifold to cylinder head   10  
Cylinder head cover   10  
Pa
ge 41 of 99 Valve 
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11/21/2002 htt
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        Page 55 of 99
15-55
 
    
Tightening torques   -  Seal end points of joints between bearing caps and cylinder head.
-  Before installing cylinder head cover and gasket, carefully apply a 
small quantity of sealant D 454 300 A2 at four end points of sealing 
surfaces on cylinder head -arrows-, using a small screwdriver. Component  
  
Nm  
Bolts   M6   10  
Bolts   M8   20  
Camshaft bearing caps and camshaft adjuster   10  
Exhaust manifold to cylinder head   25  
Front exhaust pipe to exhaust manifold   25  
Oxygen sensor   50  
Spark plugs   25  
Toothed belt sprocket to camshaft   55  
Intake manifold to cylinder head   10  
Cylinder head cover   10  
Pa
ge 55 of 99 Valve 
gear, servicin
g
11/21/2002 htt
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yp
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pair&id=AUDI.B5.GE05.15.1 
     
        
        Page 64 of 99
15-64
      
Installing  
      Install in reverse sequence; note the following 
points.   
     
-  install fuse No. 28 (for fuel pump).
     
-  Erase Diagnostic Trouble Code (DTC) 
memory. 
     
Note:  
     Malfunctions will have been stored in the 
memory because the connector to the Hall 
sensor has been unplugged. Therefore 
interrogate and erase the DTC memory after the 
test. 
     
Tightening torque  
     
Component  
Nm  
Ignition coils to cylinder head   10  
Spark plugs in cylinder head   30  
Pa
ge 64 of 99 Valve 
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        Page 91 of 99
15-90
      
Valve stem seals, replacing
 
     
Cylinder head installed 
     
-  Remove ribbed belt   Page 13
-1 .
     
-  Remove toothed belt   Page 13
-4 .
     
- Remove camshafts   Page 15
-75
 .
     
-  Remove lifters and put them down with the 
contact surface downwards. Ensure that lifters 
are not interchanged. 
     
-  Remove spark plugs.
     
-  Set piston of relevant cylinder to bottom dead 
center (BDC). 
     
Note:  
     Tight cotters can be released by tapping lightly 
on the valve lever with a hammer. 
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