15-20
 
    
-  Disconnect blue harness connector on Intake Manifold Tuning (IMT) 
valve. 
-  Disconnect black harness connector for intake air temperature sensor 
on resonator. 
-  Cut tie wraps and move wiring to side.
-  Disconnect vacuum line at cruise control vacuum diaphragm and at 
vacuum booster. 
-  Unbolt cruise control vacuum diaphragm and unhook cruise control 
vacuum diaphragm linkage at throttle body. 
-  Disconnect harness connector on throttle body and vacuum lines on 
fuel pressure regulator. 
    
-  Disconnect harness connectors from camshaft adjustment valve and 
from fuel injectors (arrows). 
-  Disconnect harness connectors from Engine Coolant Temperature 
(ECT) sensor and Camshaft Position (CMP) sensor (arrows). 
-  Cut tie wraps on valve cover.
-  Unclip wiring retainer on fuel rail and disconnect crankshaft housing 
ventilation lines from left and right-side valve covers. Move hoses and 
wiring clear (to rear). 
Pa
ge 24 of 62 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1 
         
        
        15-45
      
Hydraulic valve lifters, checking
 
     
CAUTION! 
     
After installing new hydraulic valve lifters the 
engine must not be started for about 30 
minutes. The hydraulic valve lifters must 
settle (otherwise valves will strike pistons). 
Then turn crankshaft two full revolutions by 
hand before starting. 
     
Notes:  
     
Only replace hydraulic valve lifters in complete 
sets. Hydraulic valve lifters cannot be adjusted 
or repaired. 
     Irregular valve noise when starting engine is 
normal. 
     
-  Start engine and let run until coolant 
temperature reaches at least 80  C. 
     
-  Increase RPM to 2500 for about 2 minutes. If 
necessary, test drive vehicle. 
      If hydraulic valve lifters are still loud, locate faulty 
valve lifter as follows:  
     
-  Remove cylinder head cover.
Pa
ge 51 of 62 Valve 
gear, servicin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.15.1