Page 1 of 47
01-115
 
     
A/C system, electrical testing 
     
Notes:  
     
Vehicles 1997     page 01
-135
 .
     
VAG1598 test box must not be connected to -
E87- when performing On Board Diagnostic 
with VAG1551 Scan Tool (ST) 
     
Test equipment required  
    
Requirements  
CAUTION! 
Switch multimeter to the appropriate measuring range before 
VAG1598 test box with adapter cables VAG1598/11, VAG1598/12 
and VAG1594 adapter set Fluke 83 multimeter (US 1119) or equivalentUS 1115 LED tester ThermometerBattery Positive Voltage (B+) OK Ground (GND) connections on engine and transmission OK Fuse No. 42 (S42), 51 (S51), 225 (S225) and 15 (S15) OK 
Pa
ge 1 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 8 of 47
01-120
 Test No. 1 (A/C control head -E87- voltage supply, ground connection and illumination)  VAG1598/12 adapter cable Measuring range: Voltage measurement (20 V)  
Test 
step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified 
values  Corrective action  
1.1   9 + 14   Terminal 75x and ground 
connection at -E87-  
Ignition on - approx. 
battery voltage - Repair voltage supply or ground 
connection using wiring diagram. 
1.2   9 + 15   Ground connection at -
E87-  Ignition on - approx. 
battery voltage - Repair ground connection using 
wiring diagram. 
VAG1598/11 adapter cable Measuring range: Resistance measurement (200 ohm)  
Test 
step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified 
values  Corrective action  
1.3   49 + 52   Ground connection at 
-E87-    
  - less than 20 
W - Repair ground connection using 
wiring diagram. 
Pa
ge 8 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 9 of 47

01-121
 
VAG1598/12 adapter cable Measuring range: Voltage measurement (20 V)  
Test 
step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified values  
Corrective action  
1.4   13 and 
ground  Terminal 30 
at E87  
Ignition off - approx. battery voltage - Repair voltage supply using 
wiring diagram. 
1.5   7 and 
ground  Terminal 58 
at E87  Ignition on Parking 
lights on - approx. battery voltage - Repair voltage supply using 
wiring diagram. 
1.6   7 and 
ground  Terminal 58 
at E87  Ignition on Parking 
lights on - less than 2 V - Rectify short circuit to positive 
using wiring diagram. 
1.7   45 and 
ground  Terminal 58D 
at E87  Ignition on Parking 
lights on - 0 to 12 V (depends on 
setting of illumination 
rheostat) - Determine and rectify open circuit 
or short circuit using wiring 
diagram. 
1.8   45 and 
ground  Terminal 58D 
at E87  Ignition on Parking 
lights off - less than 2 V - Rectify short circuit to positive 
using wiring diagram. 
Pa
ge 9 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 13 of 47
01-124
 Test No. 3 (Fresh Air Blower V2 and Control module for fresh air blower J126)  VAG1598/11 adapter cable Measuring range: Voltage measurement (20 V)  
Test 
step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified 
values  Corrective action  
3.1   16 and 
ground  Control module 
for fresh air 
blower J126  
Ignition 
on - Voltage less 
than 5 V 
- Blower does 
not run. - Determine and rectify short circuit to positive in 
wiring/connections between J126 and -E87- 
using wiring diagram. 
- Replace J126
3.2   14 and 
ground  Voltage supply for 
Fresh Air Blower 
V2  Ignition 
on - approx. 
battery 
voltage - Repair voltage supply using wiring diagram.
3.3   11 and 
ground  Voltage supply for 
J126 (via V2)  Ignition 
on - approx. 
battery 
voltage   
Pa
ge 13 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 21 of 47

01-131
 
VAG1598/11 adapter cable Measuring range: Voltage measurement (20 V)  
Test 
step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified 
values  Corrective action  
5.6   3 + ground   A/C Refrigerant Low 
Pressure Switch -F73-  
Ignition on- approx. 
battery voltage - Determine and rectify open circuit in 
voltage supply using wiring diagram. 
- -F73- malfunction   page 87
-66
- Refrigerant circuit empty, refrigerant 
system pressure test   page 87
-190
 
VAG1598/11 adapter cable Measuring range: Amperage (20 amps (A))  
Test 
step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified 
values  Corrective action  
5.7   44 + 
ground  Interior 
Temperature 
Sensor Fan -V42-  
Ignition 
on - less than 
1 A 
- Blower 
V42 runs - Determine and rectify open circuit, short circuit to 
positive/ground in the wiring/connections between 
V42 and -E87- using wiring diagram. 
Pa
ge 21 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 27 of 47
01-136
 Test No. 1 (A/C control head -E87- voltage supply, ground connection)  Adapter cable VAG1598/12  
Measuring range: Voltage measurement (20 V)  
Test 
Step  VAG1598 
socket  Test of  
Test 
conditions  
- additional 
steps  Specified value  
Corrective action  
1.1   9 + 14   Terminal 15 and ground 
connection at -E87-  
Ignition on - approx. 
battery voltage. - Repair voltage supply or ground 
connection using wiring diagram. 
1.2   9 + 15   terminal 15 and ground 
connection at -E87-  Ignition on - approx. 
battery voltage. - Repair ground connection using 
wiring diagram. 
1.3    page 01
-120
   
1.4   Not for 1997. Terminal 30 no longer connected  
1.5 to 
1.8   These test steps are conducted only for vehicles up to and including m.y. 1997 (A/C control head with Part. No. 
8D0 820 043 and Part No. 8L0 820 043 up to Part No. index letter "C").  
Pa
ge 27 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 39 of 47

01-147
 Notes:  
The following test steps are only performed for A/C control heads -E87- with two displays: 
 
Teststep 2.2 (the instrument panel interior temperature sensor -G56- is installed in A/C control heads -E87- with one 
display) 
 Test step 5.7 (the interior temperature sensor fan -V42- is installed in A/C control heads -E87- with one display)
Switch on test area at VAG1526 multimeter: voltage test (20 V =)  
 
VAG1598/11 adapter cable connected 
Test 
step  VAG1598A 
socket  Test of  
Test 
requirements  
- additional 
operations  Specified 
value  Corrective action  
1.15 
4)  46 + Ground 
3)  Power supply 
terminal 58 of A/C 
control head -E87-  
Ignition 
switched on Park light 
switched on   
  
approx. 
battery 
voltage - Locate and repair open circuit or short 
circuit to Ground in wiring connection to 
A/C control head -E87- using wiring 
diagram 
1.16 
4)  46 + Ground 
3)  Power supply 
terminal 58 of A/C 
control head -E87-  
Ignition 
switched on Park light   
  - Locate and repair open circuit or short 
circuit to Ground in wiring connection to 
A/C control head -E87- using wiring 
diagram. 
Pa
ge 39 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2 
         
        
        
     
        
        Page 41 of 47
01-148
 
Switch on test area at VAG1526 multimeter: voltage test (20 V)  
 
VAG1598/12 adapter cable connected 
Test 
step  VAG1598A 
socket  Test of  
Test 
requirements  
- additional 
operations  Specified 
value  Corrective action  
1.17 
4)  8  
+  
14   
Terminal 15 and Ground 
connection at A/C control head 
-E87- (power supply for A/C 
clutch) 
Ignition 
switched on 
approx. 
battery 
voltage - Repair power supply or 
Ground connection 
according to wiring 
diagram 
4) Only perform this test step for an A/C control head with one display.  
Pa
ge 41 of 47 A/C s
ystem, electrical testin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.HA01.01.2