Page 23 of 37
39-26
      
Installing  
    
All Wheel Drive (AWD) vehicles: 
Note:  
If installing the intermediate flange to the output shaft carelessly, the 
sealing lips of the seal can be damaged.  -  Make sure centering sleeve -A-is correctly seated before installing.
- Install gasket
-  Set on cover i.e. intermediate flange for front final drive.
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        Page 24 of 37
39-27
      
All: 
    
Tightening sequence:  
Note:  
When tightening bolts by hand, make sure the housing gap between 
cover and transmission housing decreases evenly around circumference. 
All Wheel Drive (AWD) vehicles: 
Tightening torques  
1. Stage: Tighten bolts 1 to 3 by hand2. Stage: Tighten bolts 1 to 14 in mentioned sequence to tightening 
torque. 
-  Check ATF level and top off   page 37
-133
 .
- Install center differential   page 39
-58
 .
Component  
Nm  
Cover for front final drive to transmission housing     
23  
Intermediate flange for front final drive to transmission housing     
23  
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pair&id=AUDI.B5.AT01.39.2 
         
        
        
     
        
        Page 27 of 37
39-29
      
Notes:  
     
A faulty seal lets ATF or gear oil escape into the 
converter housing via the center vent of the 
shaft seal (between the two sealing lips). 
     In addition, a faulty seal can let ATF escape 
into the center differential. It over-fills and oil 
escapes at the differential vent. 
     
Removing  
     
-  Loosen bolt drive axle/wheel hub while the 
vehicle is still standing on its wheels. 
     
-  Remove front wheels.
     
-  Remove heat shield for right drive axle.
     
- Remove drive axles:
     
       Repair Manual, Suspension, Wheels, 
Steering, Repair Group 40; Drive axle, removing and installing
   
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ge 27 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.AT01.39.2 
         
        
        
     
        
        Page 32 of 37
39-34
 
    
Tightening sequence:  
 Repair Manual, Suspension, Wheels, Steering, Repair Group 40; Drive axle, removing and installing
    -  Install cover for final drive. 
1. Stage: Tighten bolts 1 to 3 by hand2. Stage: Tighten bolts 1 to 12 in mentioned sequence to tightening 
torque. 
-  Install right drive flange. 
-  Install right transmission support   page 37
-125
 .
-  Installing drive axles: -  Top-up and check gear oil in front final drive   page 39
-1 .
Pa
ge 32 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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yp
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pair&id=AUDI.B5.AT01.39.2 
         
        
        
     
        
        Page 34 of 37
39-36
      
O-ring at cover for final drive, replacing
 
     
Special tools and equipment  
    
Removing  
 Repair Manual, Engine Mechanical, Repair Group 26; removing and 
installing exhaust system.   
VAG1306 drip tray
-  Loosen bolt drive axle/wheel hub while the vehicle is still standing on 
its wheels. 
-  Remove right wheel. 
-  Remove heat shield for right drive axle.
-  Remove right front exhaust pipe:
Pa
ge 34 of 37 Front final drive, servicin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.AT01.39.2 
         
        
        
     
        
        Page 35 of 37
39-37
      
-  Remove right drive axle: 
     
       Repair Manual, Suspension, Wheels, 
Steering, Repair Group 40; Drive axle, removing and installing
   
     
-  Remove right transmission support   page 37
-
125
 . 
    
-  Remove bolt for flange shaft (arrow) while securing against turning 
using a drift. 
-  Place VAG1306 drip tray underneath.
-  Remove right drive flange. 
    
-  Remove bolts for final drive cover opposite of shown tightening 
sequence and remove cover. 
Pa
ge 35 of 37 Front final drive, servicin
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pair&id=AUDI.B5.AT01.39.2 
         
        
        
     
        
        Page 37 of 37
39-39
      
-  Install right transmission support   page 37
-
125
 . 
     
-  Install drive axle.
     
       Repair Manual, Suspension, Wheels, 
Steering, Repair Group 40; Drive axle, removing and installing
   
     
-  Top-up and check gear oil in front final drive   
page 39
-1 . 
     
Tightening torques  
     
Component  
  
Nm  
Cover for front final drive to transmission 
housing    
23  
Drive flange to transmission      23  
Heat shield for driveshaft to transmission     
23  
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ge 37 of 37 Front final drive, servicin
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11/20/2002 htt
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yp
e=re
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