1997 ASTON MARTIN DB7 transmission
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Introduction
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Introduction '-^;^'^<-~'
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Workshop Manual Sections
The
DB7
Workshop Manual
is
divided .jnto,9seGtipnsE.a&foli
1 Engine
2.
Fuel,
Emission Control
and
Exhaust
3. Transmission
4.
Suspension
and
Steering
5. Brakes, Wheels
and
Tyres
6. Electrics
7. Chassis
and
Body
8.
Air
Conditioning
9. Aston Martin Diagnostic System
Procedure Numbering
The workshop manual procedures
are
numbered using
the
parts list numbers
as a key. The
first
two
digits
oi a
workshop manual procedure number
are
also
the
parts list number
(e.g.
1.5.01
Sump Removal relates
to PL 1.5 Oil
Pump
and
Sump). Thus when carrying
out a
procedure,
you can
quickly locate
the
relevant parts illustration
and
spare parts list.
To avoid excessive repetition, each procedure will
be
fully detailed once
in its
appropriate place
in the
manual.
In
any other location where this procedure
is
required,
it
will
be
referenced only
by its
title
and its
procedure number.
Special Tools
Where special service tools
are
required
to
perform
an
operation,
the
tool number
is
recorded
at the
point
of use
within
the
procedure.
An
index
and
illustrated list
is
provided
in
this section
for the
purpose
of
identifying special
tools.
References
References
to the
left, right, front
or
rear
of
the vehicle
or of
a component
are
always made as
if
sitting
in the
drivers
seat facing forward.
Any
such references
to
assemblies removed from
the
vehicle
are to the
normal orientation
of
the assembly when fitted
in the
vehicle.
Repairs
and
Replacements
Where replacement parts
are
required,
it is
essential that only genuine Aston Martin parts
are
used. Your attention
is drawn
to the
following points concerning repairs
and the
fitting
of
genuine Aston Martin parts
and
accessories:
• Safety features embodied
in the
vehicle
may be
impaired
if
other than genuine Aston Martin parts
are
fitted.
In certain territories, legislation prohibits
the
fitting
of
parts which
are not
produced
to the
manufacturers
specification.
• Adhere
to
torque wrench settings given
in
this manual.
• Locking devices, where specified, must
be
fitted.
If the
efficiency
of a
locking device
is
impaired during
removal,
it
must
be
renewed.
•
The
vehicle warranty
may be
invalidated
by the
fitting
of
other than genuine Aston Martin parts.
April
1997 Hi
Page 9 of 421
[Em^^^?
Electrics
Repair Procedures
6.1.01
6.1.02
6.1.03
6.1.04
6.1.05
6.2.01
6.3.01
6.3.02
6.5.01
6.5.02
6.5.03
6.5.04
6.5.05
6.5.06
6.5.07
6.5.08
6.6.01
6.6.02
6.6.03
6.6.04
6.6.05
6.6.06
6.6.07
6.6.08
6.7.01
6.7.02
6.7.03
6.7.04
6.7.05
6.7.06
6.7.07
Headlamp Unit
Headlamp Alignment
Front Indicator/Parking Lamp Unit
Front Fog Lamp Assembly
Side Repeater Lamps
Windscreen Wiper Motor
Alternator
Starter Motor
Steering Wheel and Horn Switches
Column Switches
Ignition Switch
Instrument Panel
Radio
Air Conditioning and Switch Panel
Cruise Control, Window and Gearshift Switches
Seat Control Switch Panels
Front Interior Lamps
Rear Interior Lamps
Front Seat Removal
Front Seat Runner Assembly
Front Seat Rail Motor
Lumbar Support Motor
Seat Recline Motor
Seat Control Unit
Door Edge Lamps
Rear Lamp Cluster
Door Central Locking Motors
Door Window Motor
Door Mirror Assembly
Transmission Control Module - Renew (TCM)
Barometric Pressure Sensor - Renew
6-3
6-3
6-4
6-4
6-4
6-5
6-5
6-6
6-6
6-6
6-7
6-7
6-8
6-8
6-9
6-9
6-10
6-10
6-10
6-11
6-11
6-12
6-12
6-12
6-12
6-13
6-13
6-14
6-15
6-16
6-17
April 1997 6-1
Page 24 of 421
Electrics
Transmission Control Module "3^^
6.7.06 Transmission Control Module
Renew (TCM)
Data
Torque Figures
Nut TCM to mounting bracket 2-3 Nm
Procedure
Disconnect the battery.
1.
2.
3.
Remove the rear seat squab. Remove the rear
quarter trim and the rear quarter lower trim pad.
Remove the TCM to mounting bracket securing
nuts (Fig.
1
-2) and remove one bracket.
Figure 1
4.
Remove the TCM and mounting bracket assembly
from the body mounting bracket (Fig. 1-1).
5. Disconnect the TCM multi plug (Fig. 1-4) and
remove the TCM.
6. Fit and align the left mounting bracket (Fig.
1
-5) to
the new TCM, and secure with two nuts. Connect
the harness multi plug (Fig. 1-4) to the TCM. Fit the
TCM and left mounting bracket assembly to the
body mounting bracket (Fig. 1-1), ensure the left
bracket slot is fully seated.
7. Fit the right mounting bracket (Fig.
1
-3) to the TCM
and to the body mounting bracket. Secure with two
nuts.
8. Refit the rear quarter lower trim pad.
9. Refit the rear quarter trim panel.
10.
Refit the rear seat squab.
11.
Reconnect the battery.
6-16 May 1996
Page 27 of 421
Electrics
Electrical Component Location Index - Up to 97 MY
Component Name
ABS ECU
Air Con Compressor Clutch
Air Con Fan Motor - LH
Air Con Fan Motor - RH
Air Conditioning Trinary Switch
Air Conditioning Unit
Air Pump
Air Temperature Sensor
Alarm Override Switch
Alarm Siren
Alternator
Ambient Temperature Sensor
Barometric Pressure Sensor
Boot Lamp
Boot Lamp
Boot Lock Actuator
Boot Release Switch
Brake Accumulator Pump
Bulb Fail Unit - Front Side Lights
Camshaft Sensor
Central Locking Unit
Cigar Lighter
Column Switchgear
Crankshaft Position Sensor
Cruise Control Brake Switch
Cruise Control Clutch Switch (LHD)
Cruise Control ECU
Cruise Control On/Off Switch
Cruise Control Pump
Cruise Control Set Switch
Cruise Control Inhibit Switch
Diagnostic Socket - Transmission
Dimmer Module
Door Lock Actuator
Door Mirror- LHD
Door Mirror- RHD
Door Mirror Switch LH
Door Mirror Switch RH
Door Speaker -LH
Door Speaker - RH
EDIS Coil Pack
EDIS Amplifier Module
Engine Diagnostic Socket
Engine ECU
Exhaust Temperature/Speed Warning
Fan Fuses
Fan Motor 1
Fan Motor 2
Fan Run-on Switch
Flasher Module
Fog Lamp - RH Front
Fog Lamp - LH Front
Location
Reference
15-1
3-20
8-2
8-6
10-6
8-3
8-4
3-13
1-8
11-7
3-2
1-12
11-1
5-2
5-2
13-8
2-10
7-4/8
4-6
3-10
9-4
8-1
13-3
3-3
11-8
12-9
6-3
12-7
1-2
12-8
10-8
10-7
4-16
12-12
2-4
2-8
2-3
2-9
6-4
6-9
3-1
1-10
10-5
7-3
4-3
1-21
7-6
7-7
7-5
4-13
14-10
14-9
Wiring Diag.
Reference
28-A1
5-D2
8-A5
13-C4
5-D3
11-82
1-C2
5-C3
1-C5
1-B3
5-D3
1-A2
4-A4
24-A5
24-C4
27-A5
l-i-C3
28-84
9-C2
6-C3
8-D1
19-D3
12-C5
5-D2
12-85
2-D4
20-A2
20-C3
2-A3
20-D3
21-D3
12-A4
13-A4
17/18-B1
17-A3
17-A5
17-D5
18-D5
17-C5
18-C5
5-D5
6-B2
6-D4
6-C5
11-C5
3-A3
3-A2
3-B2
5-A2
13-C2
1-A1
1-C1
Rep.
Op. Notes
Reference
5.1.11.1
8.1.07.3
8.2.09.1
8.2.08.1
8.1.11.1
8.2.01.1
2.3.01.2
2.2.06.1
6.1.06.1
6.2.03.1
6.3.01.1
8.2.07.1
3.3.08.2
6.9.04.1
6.9.04.1
6.9.06.1
6.5.09.1
5.1.08.1
6.4.01.1
2.5.06.1
6.7.03.1
6.5.10.1
6.5.02.1
2.5.06.3
6.4.02.1
6.1.08.1 Manual only
6.6.09.1
6.5.07.1
6.1.09.2
6.5.07.2
3.3.08.6
6.4.03.1
6.4.04.1
6.7.10.1
6.7.08.1
6.8.01.1
6.7.08.2
6.8.01.2
6.7.09.1
6.8.02.1
6.2.05.1
6.2.05.3
6.4.05.1
6.4.06.1
6.4.07.1 Multi-functio
6.2.06.1
1.7.17.1
1.7.17.2
1.7.16.4
6.4.08.1
6.1.04.1
6.1.04.2
May 1996 6-19
Page 48 of 421
Electrics
Loom Location Diagrams - Up to 97 MY in:m3'^?
Fig1.
1.
Harness, A.B.S RHD
Fig
2.
1.
Harness Bulkhead RHD/LHD
2.
Harness Door
3. Harness Door Mirror
Fig
3.
1.
Harness Cruise Control
2.
Harness Air Conditioning
3. Harness Boot Lid
4.
Harness Seat Beit
5. Earth Strap
Fig
4.
1.
Harness Left Forward
2.
Harness Auto Transmission
3. Harness Auto Transmission Link
4.
Harness Gear Selector Illumination
5. Harness Gearshift interlock
t
6-40 May 1996
Page 111 of 421
Electrics
Component Index Sheet 4-97 MY ^7
Component
Name
Relay - Rear Fog Lamps
Relay - Reverse Lamps
Relay - Right Quarter Light Up
Relay - Right Quarter Light Down
Relay - Sidelights {
Relay - Starter Solenoid
Relay - Stop Lamps
Relay- Tilt Sensor
Reversing Light Switch
Screen Wash Pump
Seat Belt Stalk
Seat Belt Pretensioner Control Module
Seat Belt Pretensioner Squib
Seat ECU - Driver
Seat ECU - Passenger
Seat Fore/Aft Motor Potentiometer
Seat Heater Cushion Element
Seat Heaters - Driver
Seat Heaters - Passenger
Seat Lumbar Support Pump
Seat Pressure Pad
Seat Recline Motor Potentiometer
Seat Switch Pack - Driver
Seat Switch Pack - Passenger
Security System Aerial
Security System ECU
Side Marker Lamp - LH Front
Side Marker Lamp - RH Front
Side Marker Lamp - LH Rear
Side Marker Lamp - RH Rear
Side Repeater Lamp LH
Side Repeater Lamp RH
Speaker - Drivers Door
Speaker - Passengers Door
Speaker - Rear LH
Speaker - Rear RH
Starter Motor Solenoid
Throttle Potentiometer (Eng Sub-harness)
Tilt Sensor
Transmission Connector
Transmission Control Module (TCM)
Transmission Input Speed Sensor
Transmission Output Speed Sensor
Tyre Compressor Socket
Vapour Management Valve
Vehicle Speed Sensor (VSS)
Window ECU - Drivers Side
Window ECU - Passengers Side
Window Lift - Left Quarter Light (Volante)
Window Lift Thermal Breaker
Window Switch LH
Window Switch RH
Wiper Logic Module
Wiper Motor
6-46
Component
Location
Circuit
Reference
(see relay location chart) 8-C4 it ti It
II H U
tl 11 U
a II 11
II II II
II Ji II
II II II
7-7
15-1
15-9
4-4
15-5
4-6
4-6
15-10
7-11
7-n
7-11
16-4
7-10
15-10
7-3
7-3
16-10
4-5
16-1
16-2
16-6
16-8
13-1
13-4
5-3
5-3
5-6
5-6
3-10
3-7
7-9
16-5
4-7
17-7
17-7
17-5
15-7
8-5
6-3
6-3
17-4
6-4
17-1
17-3
7-2
17-2
' ) 17-A2
' ) 19-A4
' ) 19-A5
' ) 2-A1
' ) 2-A3
' ) 17-A1
' ) 17-A4
7-C5
3-A2
26-A3
14-A4
14-B4
23-A1
24-A1
26-C2
26-A2
23-A4
24-A4
26-D2
26-D3
26-B1
23-B1
24-B1
16-B2
17-B6
1-C2
1-82
15-C4
24-D4
2-C5
3-D5
21-C5
22-C5
15-Cl
16-B1
2-A5
5-C3
14-C4
7-A4
4-B5
7-B2
7-B3
17-C5
16-A3
15-B3
21-C3
22-C3
15-A1
12-Cl
13-C2
13-A2
11-B5
6-A1
September 1996
Page 140 of 421
NO COLOUR 200 RP 201 RG 197 BK 202 8 190 RK
PIN 1 2 3 A
I
AREA 4.Be •1.C5 4.BI
4.B4-30
Bl
HO COLOUR
PIN
AREA 205 GU
I
4B3-29
204 CP 2 4.C5
205
WU
3 4.C5
PERFORMANCE MODE SWITCH BAROMETRIC PRESSURE SENSOR
lyyyygyl
V3
NO COLOUI 182 S
184 0 185 m 186 B 187 BU 188 G 189 SP 190 RK 191 GB 192 V» 193 KB 194 YG 195 GP 196 KU 197 BK 198 RN 199 K
PIN 1 ? 3 4 5 6 7 e 9 10 n 1? 13 14 15 16 17 IB 19 20
AREA 4.B5
4.B5 4.B5
4.B4-30
4.B5 4.D2 4.B5 4.A2 4.B5 4.B6 4.B5 4.B5 4.B6
4
B5 4.A2 4.B5 4.B5
[|
r
1 20 T •T]
D D D D D D( D ^
a D' D D D D| D ^ D D' D D D D
^
^m.
ENGINE HARNESS
V
V
SHEET 7 AREA Al
GEARBOX LINK HARNESS
NO COLOUf 206
OW
207
OR
IBB G 208
OP
209
OB
210 OS 211 OK 212 ON 213 OU 214 OY 215 GU 216 R 217 U 216 G 219 N
PIN 1 2 3 4 5 6 / B 9 10 II 1? 13 14 15 16 17 18 19 20
AREA 4.B5 4.B5 4.BI 4.B5 4.B5 4.B5 4.B5 4.B6 4.B6 4.86
4.83-29
4.86 4.B5 4.85 4.86
NO COLOUR
207
OR
182 S 191 GS 206
OW
208
OP
196 KU 184 0
PIN 38 39 40 41 4? 43 44 45 46
AREA
4.02 4.81 4.81 4.D2 4.D2 4.61 4.81
NO COLOUR
210 OS 218 G 217 U 209 08 193 KB 222 8 185 NR
PIN 47 48 49 50 51 52 53 54 55
AREA
4.02 4.02 4.02 4.02 4.81
4.84-30
4.BI
f OOOC yoooc K>OOQ'
GEARBOX E.C.U
NO COLOUR
I9B
RN
211
OK
213
OU
201
RG
220 B 194
YG
PIN
? 3 4 5 6
7 8 9 10
AREA
4.81 4.02 4.02 4.A2 4.B4-30 4.81
NO COLOUF 187
BU
169
SP
221
GU
204 GP 199
K
205 WU
PIN II
12 13
14 li 16
17 IB 19
AREA 4.81 4.81
4.B3-29 4.A4 4.BI 4.A4
NO COLOUR
212 ON
200 RP
195
CP
214
OY
192
W
216
R
219
N
PIN 20 ?l
??
23 ?4
?5
26 27 28 79 30 31 32 33 34 35
36 37
AREA
4.02 4.A2
4.81 4.02
4.81
4.02 4.D2
°27 Wiring Diagram
Model - Aston Martin DB7
Harness Title - Auto Transmission
Drawing Part No. - B3
7-84629
Revision - 0 Sheet 4 of 26 - 97 MY
Page 146 of 421
gn
NO COLOUR 206
OW
207
OR
ISS G 208
OP
210 08 210 OS 211 OK 212 ON 213 OU 214 OV 215 BU 216 R 217 U 218 G 219 N
PIN 1 2 3 4 5 6 7 8 9 10 II 12 13 14 IS 16 17 18 19 20
4RE4 7.A5 7.*5
7.42-220
7.45 7.45 7.45 7.45 7.45 7.45 7.45 7.45 7.45 7.45 7.45 7.45
4—« SHEET 4 AREA C3
GEARBOX CONNECTOR
M
Q HI Q
OUTPUT SPEED SENSOR
NO COLOUR PIN 216 R I
217
U 2
4RE4 7.41 7.41 INPUT SPEED SENSOR
NO COLOUR PIN 219 N I 218 C 2
4REA 7.41 7.41
NO COLOUR 207 OR 208 OP 2187 *H 211 OK 212 ON 213 OU 214 OV 215 BU 206 OW 2188 WR 209 08
210 OS
PIH 1 2 3 4 5 6 7 8 9 10 II 12 13 14
4REA 7.41 7.41
7.42-220
7.41 7.41 7.41 7.41 7.41 7.41
7.42-220
7,41
7.AI
NO COLOUR 830 8G 803
SLG
123 YU 831 YR
835
B
836 8G 831 YR 123 YU
PIN 1 2 3 4 5 6 7 8 9 10 fl 12 13
4RE4 7.C2 7.C5 7.CI 7.CI
C5 C2 7.CI 7. CI
123.830.831,836 TAPED IN LOOM
REVERSE LAMP SWITCH
I NO COLOUR PIN
ARET
1
803 SLG I 835 6 7.CI 7.CI
in::My^2? wiring Diagram
Model - Aston Martin DB7
Harness Title - Auto/Manual Transmission
Part No. - B37-84632
Revision - 0 Sheet 7 of 26 - 97 MY