Electrics
Electrical Component Location Index - Up to 97 MY
Component Name
ABS ECU
Air Con Compressor Clutch
Air Con Fan Motor - LH
Air Con Fan Motor - RH
Air Conditioning Trinary Switch
Air Conditioning Unit
Air Pump
Air Temperature Sensor
Alarm Override Switch
Alarm Siren
Alternator
Ambient Temperature Sensor
Barometric Pressure Sensor
Boot Lamp
Boot Lamp
Boot Lock Actuator
Boot Release Switch
Brake Accumulator Pump
Bulb Fail Unit - Front Side Lights
Camshaft Sensor
Central Locking Unit
Cigar Lighter
Column Switchgear
Crankshaft Position Sensor
Cruise Control Brake Switch
Cruise Control Clutch Switch (LHD)
Cruise Control ECU
Cruise Control On/Off Switch
Cruise Control Pump
Cruise Control Set Switch
Cruise Control Inhibit Switch
Diagnostic Socket - Transmission
Dimmer Module
Door Lock Actuator
Door Mirror- LHD
Door Mirror- RHD
Door Mirror Switch LH
Door Mirror Switch RH
Door Speaker -LH
Door Speaker - RH
EDIS Coil Pack
EDIS Amplifier Module
Engine Diagnostic Socket
Engine ECU
Exhaust Temperature/Speed Warning
Fan Fuses
Fan Motor 1
Fan Motor 2
Fan Run-on Switch
Flasher Module
Fog Lamp - RH Front
Fog Lamp - LH Front
Location
Reference
15-1
3-20
8-2
8-6
10-6
8-3
8-4
3-13
1-8
11-7
3-2
1-12
11-1
5-2
5-2
13-8
2-10
7-4/8
4-6
3-10
9-4
8-1
13-3
3-3
11-8
12-9
6-3
12-7
1-2
12-8
10-8
10-7
4-16
12-12
2-4
2-8
2-3
2-9
6-4
6-9
3-1
1-10
10-5
7-3
4-3
1-21
7-6
7-7
7-5
4-13
14-10
14-9
Wiring Diag.
Reference
28-A1
5-D2
8-A5
13-C4
5-D3
11-82
1-C2
5-C3
1-C5
1-B3
5-D3
1-A2
4-A4
24-A5
24-C4
27-A5
l-i-C3
28-84
9-C2
6-C3
8-D1
19-D3
12-C5
5-D2
12-85
2-D4
20-A2
20-C3
2-A3
20-D3
21-D3
12-A4
13-A4
17/18-B1
17-A3
17-A5
17-D5
18-D5
17-C5
18-C5
5-D5
6-B2
6-D4
6-C5
11-C5
3-A3
3-A2
3-B2
5-A2
13-C2
1-A1
1-C1
Rep.
Op. Notes
Reference
5.1.11.1
8.1.07.3
8.2.09.1
8.2.08.1
8.1.11.1
8.2.01.1
2.3.01.2
2.2.06.1
6.1.06.1
6.2.03.1
6.3.01.1
8.2.07.1
3.3.08.2
6.9.04.1
6.9.04.1
6.9.06.1
6.5.09.1
5.1.08.1
6.4.01.1
2.5.06.1
6.7.03.1
6.5.10.1
6.5.02.1
2.5.06.3
6.4.02.1
6.1.08.1 Manual only
6.6.09.1
6.5.07.1
6.1.09.2
6.5.07.2
3.3.08.6
6.4.03.1
6.4.04.1
6.7.10.1
6.7.08.1
6.8.01.1
6.7.08.2
6.8.01.2
6.7.09.1
6.8.02.1
6.2.05.1
6.2.05.3
6.4.05.1
6.4.06.1
6.4.07.1 Multi-functio
6.2.06.1
1.7.17.1
1.7.17.2
1.7.16.4
6.4.08.1
6.1.04.1
6.1.04.2
May 1996 6-19
^7
Electrics
Component Index Sheet 1-97 MY
Component
Name
ABS ECU
ABS Wheel Speed Sensor - Front RH
ABS Wheel Speed Sensor - Front LH
ABS Wheel Speed Sensor - Rear RH
ABS Wheel Speed Sensor - Rear LH
Airbag Crash Sensor RH
Airbag Crash Sensor LH
Airbag Diagnostic Monitor
Airbag (Drivers)
Airbag (Passengers)
Airbag Safing Sensor LHD
Air Conditioning Compressor Clutch
Air Conditioning Control
Air Conditioning Trinary Switch
Air Conditioning Unit
Air Pump
Air Temperature Sensor (IAT1)
Air Temperature Sensor (IAT2)
Alarm LED Inverter
Alarm Sounder
Alternator (Generator)
Ambient Temperature Sensor
Barometric Pressure Sensor
Blower Fan LH
Blower Fan RH
Bonnet Switch
Boot Lamp LH
Boot Lamp RH
Boot Lock Actuator
Brake Fluid Level Sensor
Camshaft Sensor (CMP)
Capacitor (Generator)
Catalyst Overtemperature/Speed Warning Module
CD Autochanger
Central Locking Unit '
Cigar Lighter
Column Switchgear Assembly
Coolant Low Level Sensor
Coolant Temperature Sensor (ECT)
Coolant Temperature Sensor - Temp Gauge
Courtesy Light
Crankshaft Position Sensor (CKP)
Cruise Control Clutch Switch (RHD)
Cruise Control Disable and Stop Lamp Switch
Cruise Control On/Off Switch
Cruise Control Servo Unit
Cruise Control Set Switch
Diagnostic Socket - Lower
Diagnostic Socket - Upper
Door Closed Microswitch (Drivers)
Door Closed Microswitch (Passengers)
Door Lock Motor (Drivers)
Door Lock Motor (Passengers)
Door Lock Switch (Drivers)
Component
Location
(Figure No.-ltem No.)
1-5
1-3
1-3
8-1
8-1
2-3
2-3
4-2
9-6
9-1
2-6
9-4
9-2
9-5
9-2
9-3
3-7
3-11
7-8
2-4
3-12
1-1
8-6
10-10
10-4
2-2
10-8
10-6
10-7
16-3
3-2
1-2
4-8
5-5
6-10
6-5
10-5
10-3
3-4
3-3
10-9
3-1
10-2
1-4
6-6
2-8
6-7
11-3
11-3
7-6
7-6
11-6
11-9
11-5
Circuit
Reference
(Sheet No.-Coordinates)
20-A1
20-D2
20-D3
20-B6
20-C6
3-D1
1-C3
11-C6
9-A3
11-C4
12-B4
3-C1
3-D3
3-D1
11-CI
1-C2
5-C1
5-B3
14-B6
1-B2
5-A6
1-A2
4-A4
8-A3
12-C3
1-C5
15-A4
16-D3
16-C6
20-B3
5-C1
5-A5
11-C3 Japan Only
10-B3 Rear of Radio
12-D4
13-A3
9-A2
3-A3
5-B1
5-C1
9-B1
5-A2
3-C5
9-A3
13-A5
2-A6
13-B5
10-A6
10-A5
21-A2
22-A2
21-B1
22-Bl
21-A2
September 1996 6-43
Electrics
Component Index Sheet 4-97 MY ^7
Component
Name
Relay - Rear Fog Lamps
Relay - Reverse Lamps
Relay - Right Quarter Light Up
Relay - Right Quarter Light Down
Relay - Sidelights {
Relay - Starter Solenoid
Relay - Stop Lamps
Relay- Tilt Sensor
Reversing Light Switch
Screen Wash Pump
Seat Belt Stalk
Seat Belt Pretensioner Control Module
Seat Belt Pretensioner Squib
Seat ECU - Driver
Seat ECU - Passenger
Seat Fore/Aft Motor Potentiometer
Seat Heater Cushion Element
Seat Heaters - Driver
Seat Heaters - Passenger
Seat Lumbar Support Pump
Seat Pressure Pad
Seat Recline Motor Potentiometer
Seat Switch Pack - Driver
Seat Switch Pack - Passenger
Security System Aerial
Security System ECU
Side Marker Lamp - LH Front
Side Marker Lamp - RH Front
Side Marker Lamp - LH Rear
Side Marker Lamp - RH Rear
Side Repeater Lamp LH
Side Repeater Lamp RH
Speaker - Drivers Door
Speaker - Passengers Door
Speaker - Rear LH
Speaker - Rear RH
Starter Motor Solenoid
Throttle Potentiometer (Eng Sub-harness)
Tilt Sensor
Transmission Connector
Transmission Control Module (TCM)
Transmission Input Speed Sensor
Transmission Output Speed Sensor
Tyre Compressor Socket
Vapour Management Valve
Vehicle Speed Sensor (VSS)
Window ECU - Drivers Side
Window ECU - Passengers Side
Window Lift - Left Quarter Light (Volante)
Window Lift Thermal Breaker
Window Switch LH
Window Switch RH
Wiper Logic Module
Wiper Motor
6-46
Component
Location
Circuit
Reference
(see relay location chart) 8-C4 it ti It
II H U
tl 11 U
a II 11
II II II
II Ji II
II II II
7-7
15-1
15-9
4-4
15-5
4-6
4-6
15-10
7-11
7-n
7-11
16-4
7-10
15-10
7-3
7-3
16-10
4-5
16-1
16-2
16-6
16-8
13-1
13-4
5-3
5-3
5-6
5-6
3-10
3-7
7-9
16-5
4-7
17-7
17-7
17-5
15-7
8-5
6-3
6-3
17-4
6-4
17-1
17-3
7-2
17-2
' ) 17-A2
' ) 19-A4
' ) 19-A5
' ) 2-A1
' ) 2-A3
' ) 17-A1
' ) 17-A4
7-C5
3-A2
26-A3
14-A4
14-B4
23-A1
24-A1
26-C2
26-A2
23-A4
24-A4
26-D2
26-D3
26-B1
23-B1
24-B1
16-B2
17-B6
1-C2
1-82
15-C4
24-D4
2-C5
3-D5
21-C5
22-C5
15-Cl
16-B1
2-A5
5-C3
14-C4
7-A4
4-B5
7-B2
7-B3
17-C5
16-A3
15-B3
21-C3
22-C3
15-A1
12-Cl
13-C2
13-A2
11-B5
6-A1
September 1996
STOP LAMP
NO COLOUR 807
CB
1097
G
1098
GP
1099
G
RELAY
PIN AREA 85 I4.CI 86 I7.D2 87 I6.B5-I74
87A
30
17X2
REVERSE LAMP RELAY FUEL PUMP RELAY 1
NO COLOUR 803
SLG
1100
W
IIOI
GN
1102
NP
PIN 85 88
8/
R7A 30
AREA M.CI 17.02 I6.B3-I7I
I6B5-I75
NO COLOUfl 335 OR 1103 KB 1087 UG 337 RN 1104 NP
PIN BS R6 87 R7A 30
AREA I4.CI I7.B3-I79 I6.A5 14.01 17.02
FUEL PUMP RELAY 2
NO COLOUR 336 0 1105 KB 1089 UR 809 YN 1106 NP
PIN AREA 85 I4.CI 86 I7.B3-I79 87 le.AG 87A I4.CI 30 I7.C2
TILT SENSOR RELAY
NO COLOUfl 1109 B 1110 WK
nil BO 1112 B
PIN AREA 85 17.84-183 S6 I7.B4-I82 87 87A I4.B4-I58 30 I7.B4-I83
I^OBROWN
BASE
87A ^JSSPBL
[jylYELLOW
BASE
ma
3«-i
J¥tU
SHEET
16
AREA
B6
10 in
'-fts'^B^-'
lijZ-il
[NATURAL
BASE
L 3JA
NO COLOUR AREA 1107
N
17.83-180 llOe
N
17.83-181
NO COLOUR 1125
N
1126
G
1127
G
1128
N
1130
N
1072
R
1075
R
1133
G
1135
N
1137
G
1138
N
1140
N
PIN 1 2 3 4 5 6
/
8 9 10 II
12 13
AREA 17.83-180 16.86-177 16.86-177 I7.B3-I8I I7.B3-I80 14.84-155 14.84-155 16.86-177 17.83-180 I6.B6-I77 I7.B3-I8I I7.B3-I8I
c
SHEET
25
AREA
B/C6
CZE
BOOT FUSEBOX HARNESS
•^-
rp
NO COLOUR
iioe NP 1099 G 1097 G 1129 NP 1115 NS 1131 RS 1132 RG 1134 m 1136 NS 1100 W 1139 NP 1104 NP
PIN 1 2 3 4 5 6 7 8 9 10 II
\l
AREA I7.A3 I7.AI I7.AI 16.83-168 I7.C4 I6.B5-I76 I6.C3-I70 17.84-182 I7.B5-I84 I7.A2 16.85-175 I7.A2
I
D
a
D
D
D
D,
D
c^
D
D
D
0
D
D
NO COLOUR
PIN
1113
VS A
1114
NS B
AREA 17.86 I7.C6
i'^AAA'
ITYRE
COMPRESSORI
NO COLOUR AREA 1115
NS
I7.DI 1116
8 I7.B4-IB3
5^
\_/
SECURITY NO COLOUR 1055
TIN
1026
KB
1117
BR
1118
BR
1028
HI
772
OR
1027
U
1119
WY
3
YS
1113
YS
1120
GR
1121
8
1122
8RD
1021
UO
773
OU
374
0
1
LG
1082
PG
1123
GW
1114
NS
1124
NS
SYSTEM
PIN 1 ? 3 4 5 6
7 8 9 10
II II 12 13
14 15
16
17 18 19 20 ?l
22 23 24 25 2b
AREA I6.C2 I4.B6 16.84-172 16.86-178 14 .C6 I4.CI 14.06
17.84-182 M.BI I7.B5 I5.B1-163 17.84-183 I6.82-I67A
I4.C4 I4.CI
I5.BI
I4.CI ie.C4 16.81-167 17.85 17.85-184
'^7
Wiring Diagram
Model
- Aston Martin DB7
Harness
Title - Rearward - 4
Part
No. - B37-84642
Revision
- 0
Sheet
17 of 26-97 MY
in:!M3^^?
Air Conditioning
Contents
Contents
General Description 8-5
Specifications 8-5
Climate Control System 8-6
System Description 8-7
Special Servicing Tools and Equipment 8-7
Working Practices 8-8
General 8-8
Handling Refrigerant 8-8
Handling Lubricating Oil 8-8
System Maintenance 8-8
Temperature Distribution System 8-9
Fan Speed Control (Mode Switch) 8-10
Face Level Temperature Differential 8-10
Temperature Rotary Control 8-10
Refrigeration Cycle 8-11
System Protection 8-12
General System Procedures 8-12
Leak Test 8-12
Charge Recovery (System Depressurisation) 8-12
Evacuating the System 8-13
Adding Compressor Lubricating Oil 8-13
Adding Refrigerant 8-14
Functional Check 8-15
System Trouble Shooting 8-1 7
Electronic Control Module (ECM) 8-19
In Car Controls 8-21
Temperature Demand Switch 8-21
Face Level Differential Controller 8-21
Air Conditioning Function Switch 8-22
Fan Speed Control Switch (Mode Switch) 8-23
Temperature Sensors 8-23
Evaporator Sensor 8-24
Motorised In-Car Aspirated Sensor 8-24
Water Temperature Switch 8-25
Blower Motors 8-25
Potentiometers 8-26
Servo Motors 8-27
Vacuum System 8-28
Pressure-Temperature Graphs 8-29
May 1996 8-1
Air Conditioning
Contents '=2?
System Fault Diagnosis
Fault Finding
Blower Motor Test
Open Water Temperature Switch Needs
Short Water Temperature Switch Leads
Refrigeration
Compressors
Compressor Clutch Control
Trinary Switch
Condenser
Receiver-Drier
Evaporator
Expansion Valve
Sanden Compressor SD7H15
Manifold Gauge Set
System Checking with the Manifold Gauge Set
Evacuating the Manifold Gauge Set
Connecting the Manifold Gauge Set
Stabilising the System
Purging the Test Hoses
Leak Test
Manifold Gauge Set Check Procedures
Refrigerant Slightly Low.
Refrigerant Excessively Low.
Air In The System.
Compressor Malfunction
Moisture in the System
A Large Amount of Air in the System.
Expansion Valve Malfunction.
Expansion Valve Malfunction
Restriction in the High Pressure Side.
Torque Levels for the Hose Connections
8-30
8-33
8-33
8-33
8-34
8-35
8-35
8-35
8-35
8-36
8-36
8-36
8-37
8-39
8-39
8-39
8-39
8-40
8-40
8-41
8-41
8-42
8-42
8-43
8-44
8-45
8-45
8-46
8-46
8-47
Air Conditioning Procedures
Depressurising
Recovering Refrigerant
Evacuating and Recycling the Refrigerant
Recharging the System
Compressor Oil Check
8-47
8-47
8-48
8-49
8-49
8-2 May 1996
^7
Air Conditioning
Contents
Repair Procedures
8.1.01.1 Compressor Removal/Renewal 8-51
8.1.02.1 Field Coil Renewal 8-52
8.1.03.1 Renew Gasket Kit 8-52
8.1.04.1 Valve Plate Renewal 8-53
8.1.05.1 Expansion Valve Renewal 8-54
8.1.06.1 Hose-Compressor to Evaporator Renewal 8-55
8.2.01.1 Air Conditioning Unit Renewal 8-55
8.2.02.1 Evaporator Unit Renewal 8-56
8.2.03.1 Upper Servo Feedback Potentiometer Renewal 8-57
8.2.04.1 Lower Servo Feedback Potentiometer Renew 8-57
8.2.05.1 Upper Flap Motor Assembly Renew 8-58
8.2.06.1 Lower Flap Motor Assembly Renew 8-58
8.2.07.1 Ambient Temperature Sensor Renew 8-59
8.2.08.1 Blower Motor Driver Side Renewal 8-59
8.2.09.1 Blower Motor Passenger Side Renewal 8-59
8.2.10.1 Blower Assembly Driver/Passenger Side Overhaul 8-60
8.2.11.1 Blower Motor High Speed Relay Renewal 8-61
8.2.12.1 Water Temperature Switch Renewal 8-62
8.2.13.1 Heater Matrix Renewal 8-62
8.2.14.1 Electronic Control Module Renew 8-63
8.3.01.1 Vacuum System Solenoid Renewal 8-63
May 1996 8-3
Em^^^?
Air Conditioning
General Description
General Description
Specifications
Refrigerant
Designation
Refrigerant R134A
(HFCUAA)
Compressor
Type
&
model
SD-7H15
Charge weight
1050g±50g
Configuration
7 cylinder
Compressor Lubricants
Designation
Polyalkylene glycol
(PAG)
Standard
for
Recovery, Recharge
and
Recycle Equipment,
System Capacity
120-150
ml
Manufacturer and Type
ICI Klea
or
equivalent
Manufacturer
Sanden
155 cm^
per
revolution
Manufacturer and Type
Sanden SP
20
Feature
Recovery rate
Cleaning capability
Oil separator
Vacuum pump
Filter
Charge
Hoses
Charge pressure
Compressor Belt Tension
Type
Vee belt
Burroughs method
Clavis method
Requirement
0.014-0.062
mVmin.
(1.36 kg in 20
minutes)
15
ppm
moisture; 4000
ppm oil; 330 ppm
non-condensable gases
in air
With hermetic compressor and automatic
oil
return
2 stage
0.07
-0.127 mVmin.
Replaceable with moisture indicator
Selectable charge weight and automatic delivery
Dedicated Refrigerant R134A port connections.
Heating element
to
increase pressure
Condition and range
All figures apply
to a
cold belt.
New belt
578 to 623 N
If tension
is
below
356 N,
reset
at 512 to 534 N
New belt
147 to 153 Hz
If tension
is
below
110 Hz,
reset
at 132 to 138 Hz
Note:
The
tension
is
measured
midway between the
compressor
and crankshaft pulleys. For a new
belt,
rotate engine three
revolutions minimum and then re-check the tension.
May 1996
8-5