1997 ASTON MARTIN DB7 weight

The Aston Martin Lagonda Diagnostic System
Installation Instructions E:MB^^?
Introduction The Aston Martin Diagnostic System
This guide contains instructions for the installation
of the Portable Diagnostic Unit hardware in Aston
Martin Dealer workshops. To achieve maxinnum
benefit from the system, please follow the
instructions carefully. The following System
Diagram shows the principal system components
and panel details.
This introduction briefly describes the system and
its capabilities. This is followed by the Installation
and Power-Up procedures which give detailed
instruaions on how to start the system and access
the self-contained Interactive
Training
Programme.
The subsequent sections detail the fault diagnosis
and maintenance procedures.
WARNING:
The equipment must
only
be used by

trained
personnel.
Care should
be taken to use the

equipment in accordance with the operating

procedures.
Observe
all safety
warnings
in this

guide.
If any part of
the system is damaged do not

use it. Call your local CenRad
Service
Centre

immediately
for a
substitute
part.
Refer to
'Parts

Ordering'.
The Aston Martin Diagnostic System is a new
generation diagnostic
tool
which fulfils
a
number of
functions in aiding the technician to quickly and
accurately locate faults. The heart of the system is
the Portable Diagnostic
Unit,
a
lightweight powerful
computer/measurement system providing a step-
by-step user friendly interface for the technician.
PDU functions include:
Data Logger - The ability to monitor and record
control module signals even whilst the vehicle is
being driven.
On-Line Help-Containing detailed descriptions in
the
operation
ofthevehicleselectroniccomponents.
Vehicle Setup - The ability to setup various
adjustable parameters to their optimum settings.
Diagnostic Trouble Codes - The ability to extract
recorded fault information from the DB7's control
modules.
Each of
these
funaions is described in detail in the
PDU Users Guide.
WARNING: If
the system is used to measure high

voltages,
these voltages can appear on the pins of

other
connectors in
the
system.
Ensure
that socket
covers
are
fitted
on
unused
sockets.
Ensure
that all

connections
are
made
prior to
applying the high
voltage to
the
probes.
Do not
leave the equipment
unattended
in
this
state.
The maximum
voltage

that may be applied
between the
test
probes is 150
volts
AC or DC.
Radio Interference Statements
This digital apparatus does not exceed the Class A
limits for radio noiseemissionsfromdigital apparatus

as set
out
in
the radio interference regulations of the
Canadian Department of Communications.
This equipment has been tested and found to
comply with the limits for Class A digital device
pursuant to part 15 of the Federal Communications
Commission (FCC) rules. However, operation in
close proximity to domestic communication
equipment may cause interference. It is the
responsibility of the user to avoid or correct this

condition.

9-2 May 1996

^?
The Aston Martin Lagonda Diagnostic System
Installation Instructions

1.
Switch off the PDU and remove all cables.

2.
Remove the cover screw (Fig 23) and remove the cover.
3. If damaged, remove the old foam gasket from the cover and replace with the new one supplied.

4.
Note the orientation of the connector. Disconnect the connector and remove the old battery pack.
5. Fit and connect the new battery pack (Fig 24) with the black cable towards the touch screen.
6. Refit the cover and cover screw.
7. Refer to the Battery Charging instructions for recharging times.
Changing the Dust Filter
The electronic module has a dust filter fitted to the underside of the module. Every three months a new filter wil
be supplied. To change the filter, proceed as follows:

1.
Switch off the mains supply and pull out the old filter (Fig 25).

2.
Feed in the new filter with the blue side facing in, pushing it well into the corners of the holder.
3. Switch on the mains supply.
Figure 25. Dust filter replacement Figure 26. Support arm adjustment
Support Arm Adjustment
Periodically the support arm mechanism may require adjustment.

1.
Remove the cross head arm fixing screw.

2.
Using a suitable screwdriver, turn the tensioning screw (Fig 26) anti-clockwise half a
turn.

3. Refit the leg fixing screw and repeat the operation on the opposite side.

4.
Check that the arm tension is enough to support the weight of the PDU without movement.
VIA Carrying Case
The VIA unit (0018) is secured into its carrying case with two fixing screws from the underside of the case. If a new
VIA is required, remove the two fixing screws and lift the VIA from the carrying case. Return only the VIA for
replacement, do not return the carrying case.
May 1996 9-23

The Aston Martin Lagonda Diagnostic System
Installation Instructions E:m3^^?
New CD-ROM Releases
The latestversion of the
Aston
Martin Diagnostic
System
software will besuppliedwiththesystem. When necessary,
new releases of software will be issued by mail to each user of
the
system.
Immediately fit the new CD-ROM to the
disc caddy, retaining the old CD in its protective case as a backup. The new software should be loaded at the next
useofthePDU.
In order to identify the revision level of the software, the version number is included on the disc.

e.g.
DB7 PDU 001 is version 001 of the DB7 PDU software.
Technical Specifications
Electronics Module
Voltage Supply
Frequency
Current Consumption
Operating Temperature
Operating Humidity
PDU and VIA
Voltage Supply
PDU Current Consumption 2.5 Amp
VIA Current Consumption 6.5 Amp
Operating Temperature 0 - 50°C
Operating Humidity
Storage Humidity
Storage Temperature
Weights
100-240 VAC
50-60 Hz

1.0-0.5
Amp
0 -45°C
15 - 85% non-condensing
12 VDC
Base Station
Electronic Module
PDU
Carrying Case
VIA

95%
max non-condensing 12 hours

60%
RH max non-condensing 1000 hours
-20''C to 70°C
20.5 kg (45.2 lb)
3.7 kg
(8.1
6 lb)
3.7 kg
(8.1 6
lb)
2.0 kg (4.4 lb)
4.3 kg (9.48 lb)
9-24 May 1996

^^?
The Aston Martin Lagonda Diagnostic System
Users Guide
The Aston Martin Lagonda Diagnostic System
The Aston Martin Lagonda Diagnostic System fulfils a number of functions in aiding the technician to quickly and
accurately locate
faults.
The heart ofthe
system is the
Portable Diagnostic Unit
(PDU),
a
lightweight powerful computer/
measurement system providing a step-by-step user friendly interface for the technician.
September 1996 9-27