1996 VOLKSWAGEN PASSAT hose

Downloaded from www.Manualslib.com manuals search engine 48-94

Assembly overview:
Pressure and cooling
lines (vehicles with VR6
engine)
Note:
Securing of pressure line
varies according to type of
transmission Fig. 1 and
Fig. 2 1 - Reservoir
2 - Suction hose Reservoir - Cooling
line
3 - Cooling line Secured to
crossmember item
8 4 - Pressure line
5 - Suction line Cooling line -
Hydraulic pump
6 - Hose clamp, 3 Nm (27
in. Ib) Page 94 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-95

7 - Hydraulic pump
8 - Seal Always replace 9 - Pressure line union
10 - Banjo bolt, 35 Nm (26 ft lb)
11 - Hex bolt, 10 Nm (7 ft lb) 12 - Hose clamp, 3 Nm (27
in. Ib)
13 - Return line Power steering gear -
Reservoir Page 95 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-96
Fig. 1 Pressure hose, securing (vehicles with
manual transmission) Fig. 2 Pressure hose, securing (vehicles with
automatic transmission) Page 96 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-97

Power steering vane
pump, removing and
installing (vehicles with
VR6 engine]
Note: Always replace seals. Do not reuse drained
hydraulic oil. Pumps supplied as spare
parts are not filled with oil.
Fill the pump with G 002
000 hydraulic oil and rotate
it by hand, otherwise the
pump may be damaged or
noisy during operation.
1 - Suction hose A cooling line is installed between vane pump suction hose
and reservoir
2 - Hose clamp Page 97 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1

Downloaded from www.Manualslib.com manuals search engine 48-98

Repair Manual, Engine
Mechanics; Repair Group13
Repair Manual, Engine
Mechanics; Repair Group13
Repair Manual, Maintenance 3 - Pressure hose Attachment varies
according to type of
transmission Page 48-96 4 - Seal
5 - Banjo bolt, 30 Nm (22 ft lb)
6 - Vane pump Checking delivery
pressure Page 48-13 7 - Ribbed belts Removing Tensioning ensured by tensioning roller Belt routing Checking condition 8 - Belt pulley Page 98 of 99Steering12/7/2004http://ebahn.bentleypublishers.com/vw/servlet/Display?action=Goto&type=repair&id=VW.B4.SU01.48.1