1996 TOYOTA T100 engine repair

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P24212
P24213
A00088
START
IGT (+) For M/T
For A/T
IGT (+)
BE6653
P24215
A00089
ON
START
3 (+)
− DIAGNOSTICSENGINE (3RZ−FE)
DI−107
1996 TOYOTA T100 (RM449U)
6 Disconnect igniter connector and check voltage between terminals IGT of ECM
connector and body ground.
PREPARATION:
Disconnect the igniter connector.
CHECK:
Measure voltage between terminals IGT of ECM connector and
body ground when engine is cranked.
OK:
Voltage: More than 0.1 V and less than 4.5 V
NG Check and replace ECM (See page IN−26).
OK
7 Check voltage between terminal 3 of igniter connector and body ground.
PREPARATION:
Disconnect the igniter connector.
CHECK:
When the ignition switch is turned to ”ON” and ”STA” position,
measure voltage between terminal 3 of igniter connector and
body ground.
OK:
Voltage: 9 − 14 V
NG Check and repair igniter power source circuit.
OK

Downloaded from www.Manualslib.com manuals search engine DI−108
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
8 Check for open and short in harness and connector between ignition switch and
ignition coil, ignition coil and igniter (See page IN−26).
NG Repair or replace harness or connector.
OK
9 Check ignition coil (See page IG−1).
NG Replace ignition coil.
OK
Replace igniter.

Downloaded from www.Manualslib.com manuals search engine − DIAGNOSTICSENGINE (3RZ−FE)
DI−111
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
HINT:
This inspection procedure is based on the premise that the engine is cranked normally. If the engine is not
cranked, proceed to the matrix chart of problem symptoms on page DI−21.
1 Connect the TOYOTA hand−held tester and check STA signal.
PREPARATION:
(a) Connect the TOYOTA hand−held tester to the DLC3.
(b) Turn ignition switch ON and TOYOTA hand−held tester main switch ON.
CHECK:
Read STA signal on the TOYOTA hand−held tester while starter operates.
OK:
Ignition switch positionONSTART
STA signalOFFON
OK Proceed to next circuit inspection shown on
matrix chart (See page DI−21)
NG
2 Check for open in harness and connector between ECM and starter relay
(See page IN−26).
NG Repair or replace harness and sconnector.
OK
Check and replace ECM (See page IN−26).

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P24216
P24217
A00090
LOCK
BATT (+)
BATT (+) For M/T
For A/T
FI7107
EFI Fuse
R/B No.2
− DIAGNOSTICSENGINE (3RZ−FE)
DI−11 3
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Check voltage between terminal BATT of ECM connector and body ground.
PREPARATION:
Remove the right cowl side trim (See page MF−50).
CHECK:
Measure voltage between terminal BATT of ECM connector
and body ground.
OK:
Voltage: 9 − 14 V
OK Check and replace ECM (See page IN−26).
NG
2 Check EFI fuse.
PREPARATION:
Remove the EFI fuse from the R/B No2.
CHECK:
Check continuity of EFI fuse.
OK:
Continuity
NG Check for short in all the harness and compo-
nents connected to EFI fuse.
OK
Check and repair harness or connector be-
tween battery, EFI fuse and ECM.

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P24220
P24221
A00092
ON
E1 (−) +B (+)
E1 (−) +B (+) For M/T
For A/T
DI−11 6
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
1 Check voltage between terminals + B and E1 of ECM connector.
PREPARATION:
(a) Remove the right cowl side trim (See page MF−50).
(b) Turn the ignition switch ON.
CHECK:
Measure voltage between terminals + B and E1 of ECM con-
nector.
OK:
Voltage: 9 − 14 V
OK Proceed to next circuit inspection shown on
problem symptoms table (See page DI−21).
NG
2 Check for open in harness and connector between terminal E1 of ECM and body
ground (See page IN−26).
NG Repair or replace harness or connector.
OK
3 Check EFI main relay (Marking: EFI) (See page MF−40).
NG Replace EFI main relay.
OK

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IGN Fuse
J/B No.1
− DIAGNOSTICSENGINE (3RZ−FE)
DI−11 7
1996 TOYOTA T100 (RM449U)
4 Check EFI fuse (See page DI−11 4, step 2).
NG Check for short in all harness and components
connected to EFI fuse.
OK
5 Check for open in harness and connector between EFI main relay (Marking: EFI)
and battery, EFI main relay (Marking: EFI) and ECM (See page IN−26).
NG Repair or replace harness or connector.
OK
6 Check IGN fuse.
PREPARATION:
Remove the IGN fuse from the J/B No.1.
CHECK:
Check continuity of IGN fuse.
OK:
Continuity
NG Check for short in all the harness and compo-
nents connected to IGN fuse.
OK
7 Check ignition switch (See page BE−12).
NG Replace ignition switch.
OK
Check for open in harness and connector be-
tween IG switch and EFI main relay, EFI main
relay and body ground (See page IN−26).

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ON
Fuel Return Hose
DI−120
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
INSPECTION PROCEDURE
TOYOTA hand−held tester:
1 Connect TOYOTA hand−held tester and check operation of fuel pump.
PREPARATION:
(a) Connect the TOYOTA hand−held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand−
held tester main switch ON.
(c) Use ”ACTIVE TEST” mode to operate the fuel pump.
CHECK:
Check for fuel pressure in the fuel return hose when it is pinched
off.
OK:
There is pressure in the fuel return hose.
HINT:
At this time, you will hear a fuel flowing noise.
OK Go to step 7.
NG
2 Check for ECM power source circuit (See page DI−11 5).
NG Repair or replace.
OK

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3 (+)
6 (−)1
2
1 2
34
6
DI−122
− DIAGNOSTICSENGINE (3RZ−FE)
1996 TOYOTA T100 (RM449U)
5 Check fuel pump (See page MF−5).
NG Repair or replace fuel pump.
OK
6 Check for open in harness and connector between circuit opening relay and fuel
pump, fuel pump and body ground (See page IN−26).
NG Repair or replace harness or connector.
OK
Check and replace ECM.
7 Check circuit opening relay.
PREPARATION:
Remove the circuit opening relay (See page MF−42).
CHECK:
(a) Apply battery voltage between terminals 3 and 6.
(b) Check continuity between terminal 1 and 2.
OK:
Terminals 1 and 2Continuity
NG Replace circuit opening relay.
OK