1996 TOYOTA LAND CRUISER Engine control

A00198
ONFPU
(+)
(−)
BE6653
P24688
−
DIAGNOSTICS ENGINE
DI−127
1996 LAND CRUISER (RM451U)
3 Check for open and short in harness and connector between EFI main relay
(Marking: EFI) and ECM (See page IN−28).
NG Repair or replace harness or connector.
OK
Check and replace ECM (See page IN−28 ).
OBD II scan tool (excluding TOYOTA hand −held tester)
1 Check VSV for fuel pressure control (See page SF−59 ).
NG Replace VSV for fuel pressure control.
OK
2 Check voltage between terminal FPU of ECM connector and body ground.
PREPARATION:
(a) Remove instrument panel speaker No.1 panel (See page
SF−65 ).
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminal FPU of ECM connector and
body ground.
OK:
Voltage: 9 − 14 V
NG Check for open and short in harness and con- nector between EFI main relay (Marking: EFI)
and ECM (See page IN−28 ).
OK
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DI−136
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
If the lock−up is defective:
Lock−up solenoid is stuck.
Lock−up control valve is stuck.
Lock−up signal value is stuck.
(2) In the same way, check the shock and slip at the 1 → 2, 2 →3 and 3 → O/D up−shift.
Evaluation:
If the shock is excessive:
Line pressure is too high.
Accumulator is defective.
Check ball is defective. (3) Run at the D position lock −up or O/D gear and check for abnormal noise and vibration.
HINT:
The check for the cause of abnormal noises and vibration must be made with \
extreme care as it could also
be due to loss of balance in the propeller shaft, differential, torque converter clutch, etc.
(4) While running in the D position, 2nd, 3rd and O/D gears, check to see that the\
possible kick −down
vehicle speed limits for 2 →1, 3 → 2 and O/D →3 kick−downs conform to those indicated on
the automatic shift schedule.
(5) Check for abnormal shock and slip at kick −down.
(6) Check for the lock −up mechanism.
Drive in D position, O/D gear, at a steady speed (lock −up ON) of about 95 km/h (59 mph).
Lightly depress the accelerator pedal and check that the engine RPM does not change
abruptly.
If there is a big jump in engine RPM, there is no lock −up.
(b) 2 position test. Shift into the 2 position and, while driving with the accelerator pedal held \
constantly at the full throttle
valve opening position, push in one of the pattern selectors and check the fo\
llowing points:
HINT:
When the 2nd start switch is on, there is no 1 → 2 up−shift and 2 →1 down−shift.
(1) Check to see that the 1 → 2 up− shift takes place and that the shift point conforms to the automatic
shift schedule.
HINT:
There is no O/D up−shift and lock−up in the 2 position. (2) While running in the 2 position and 2nd ge ar, release the accelerator pedal and check the engine
braking effect.
Evaluation:
If there is no engine braking effect:
2nd coast brake is defective. (3) Check for abnormal noise at acceleration and deceleration, and for shock at up −shift and down −
shift.
(c) L position test. (1) While running in the L position, check to see that there is no up −shift to 2nd gear.
(2) While running in the L position, release the accelerator pedal and check the engine braking ef- fect.
Evaluation:
If there is no engine braking effect:
1stand reverse brake is defective. (3) Check for abnormal noise during acceleration and deceleration.
(d) R position test. Shift into the R position and fully depress the accelerator pedal and ch\
eck for slipping.
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Q07308
AT3417
OK if hot
Add if hot
AT4252
0 − 1 mm
Q07309
DI−138
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
(3) With the engine OFF, add new fluid through the oil
filler pipe.
Fluid type: ATF DEXRON ®II
Capacity:
Dry fill: 11.0 liters (11.6 US qts, 9.7 Imp. qts)
Drain and refill: 1.9 liters (2.0 US qts, 1.7 Imp. qts)
(4) Start the engine and shift the shift lever into all posi-
tions from P to L position and then shift into P posi-
tion.
(5) With the engine idling, check the fluid level. Add fluid up to the COOL level on the dipstick.
(6) Check the fluid level at the normal operating tem- perature 70 − 80° C (158 − 176°F) and add as nec-
essary.
NOTICE:
Do not overfill.
(d) Check the fluid leaks.
Check for leaks in the transmission.
If there are leaks, it is necessary to repair or replace O −rings,
Seal packings, oil seals, plugs or other parts.
(e) Inspect and adjust the throttle cable. (1) Check that the throttle valve is fully closed.
(2) Check that the inner cable is not slack.
(3) Measure the distance between the outer cable endand stopper on the cable.
Standard distance: 0 − 1 mm (0 − 0.04 in.)
If the distance is not standard, adjust the cable by the adjusting
nuts.
(f) Inspect and adjust the shift lever position. When shifting the shift lever from the N position to other
positions, check that the lever can be shifted smoothly
and accurately to each position and that the position indi-
cator correctly indicates the position.
If the indicator is not aligned with the correct position, carry out
the following adjustment procedures. (1) Loosen the nut on the control rod.
(2) Push the control rod fully rearward.
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Q07310Control Shaft Lever(b)
(c)
Q07311
Neutral Basic Line
Bolt
Groove
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−139
1996 LAND CRUISER (RM451U)
(3) Return the control shaft lever 2 notches to N posi-
tion.
(4) Set the shift lever to N position.
(5) While holding the shift lever lightly toward the R
position side, adjust the control rod nut.
(6) Tighten the control rod nut.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(7) Start the engine and make sure that the vehicle moves forward when shifting the lever from the N to
D position and reverses when shifting it to the R
position.
(g) Inspec and adjust park/neutral positoin switch. Check that the engine can be started with the shift lever
only in the N or P position, but not in other positions.
If not as stated above, carry out the following adjustment proce-
dure.
(1) Loosen the park/neutral position switch bolt and set
the shift lever to the N position.
(2) Align the groove and neutral basic line.
(3) Hold in position and tighten the bolt.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf) For continuity inspect of the park/neutral position
switch, see page DI−169 .
(h) Check the idle speed. Idle speed:
650 ± 50 rpm (In N position and air conditioner OFF)
7. MECHANICAL SYSTEM TESTS
(a) Measure the stall speed. The object of this test is to check the overall performance of the transmis\
sion and engine by measuring
the stall speeds in the D and R positions.
NOTICE:
Do the that at normal operating ATF temperature 50 − 80°C (122 − 176° F).
Do not continuously run this test longer than 5 seconds.
To ensure safety, conduct this test in a wide, clear, level area which provides good traction.
The stall test should always be carried out in pairs. One technician should\
observe the condi-
tions of wheels or wheel stoppers outside the vehicle while the other is doin\
g the test.
(1) Chock the 4 wheels.
(2) Connect an OBD II scan tool or TOYOTA hand−held tester to the DLC3.
(3) Fully apply the parking brake.
(4) Keep your left foot pressed firmly on the brake pedal.
(5) Start the engine.
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DI5KE−03
Vd762D00115
E4
11
12
13 1415
16
10 12
3
4
567
8
9
10
11
12
123
456
7
1
2
34
56
8910
11
7
8
9
12141516 13
17181920
21
22
23
242526
ECM T
erminals
1
23
4
5
6
7
89
10
11
13 12
15
16
171819202122 14
E5E6E7
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−145
1996 LAND CRUISER (RM451U)
TERMINALS OF ECM
Symbols (T erminal No.)Wiring ColorConditionSTD Voltage (V)
SPD (E7−8) − E1 (E4− 24)L− W − BR− B
Disconnect cruise control connector and IG ON StationaryBelow 1.5
Disconnect cruise control connector and IG ON
Turn one rear wheel slowlyPulse signal is outputBelow 1.5 ↔ 4 − 6
S1 (E4− 10) − E1 (E4− 24)R − BR− B
IG OFF Disconnect ECM connector11 − 15 Ω
IG ON9 − 14
1st or 2nd gear9 − 14
3rd or O/D gearBelow 1.5
S2 (E4− 9) − E1 (E4− 24)R−Y − BR− B
IG OFF Disconnect ECM connector11 − 15 Ω
IG ONBelow 1.5
2nd or 3rd gear9 − 14
1st or O/D gearBelow 1.5
SL (E4− 8) − E1 (E4− 24)R−L − BR− B
IG OFF Disconnect ECM connector11 − 15 Ω
IG ONBelow 1.5
Vehicle driving under lock −up position9 − 14
SP2+ (E6− 2) − SP− (E6− 8)V − V−G
IG OFF Disconnect ECM connector560 − 680 Ω
Engine is runningPulse signal is output
Below 1.5 ↔ 4 − 6
OD1 (E7− 18) − E1 (E4− 24)G−O − BR− BIG ON9 − 14
OD2 (E7− 19) − E1 (E4− 24)P−L − BR− BO/D main switch ON (O/D OFF)Below 3
O/D main switch OFF (O/D ON)9 − 14
OIL (E5− 12) − E2 (E5− 9)R−W − BR− BATF temperature: 110 °C (230° F)Below 1.5
L (E7−17) − E1 (E4− 24)G−W − BR− BIG ON Shift lever L position7.5 − 14
IG ON Shift lever other than L positionBelow 1.5
2 (E7−16) − E1 (E4− 24)O − BR− BIG ON Shift lever 2 position7.5 − 14
IG ON Shift lever other than 2 positionBelow 1.5
R (E7−15) − E1 (E4− 24)R−B − BR− BIG ON Shift lever R position7.5 − 14
IG ON Shift lever other than R positionBelow 1.5
NSW (E7−22) − E1 (E4− 24)B−W − BR− BIG ON Shift lever P or N positionBelow 3
IG ONShift lever other than P and N position9 − 14
STP (E7− 14) − E1 (E4− 24)G−W − BR− BIG ON Brake pedal is depressed7.5 − 14
IG ON Brake pedal is releasedBelow 1.5
THW (E5−4) − E2 (E5− 9)R−W − BR− BIG ON Engine coolant temperature 80 °C (176° F)Below 1.5
IDL (E5− 11) − E2 (E5− 9)G−W − BR− BIG ON Accel. pedal is releasedBelow 1.5
IG ONAccel. pedal is depressed9 − 14
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−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−151
1996 LAND CRUISER (RM451U)
Slip or shudder (Forward and reverse)
1. Throttle cable
2. Transmission control rod
3. Oil strainer
4. Pressure relief valve
5. Off
−vehicle repair matrix chartDI−131
DI−131

−
Slip or shudder (Particular position)
1. Throttle cable
2. Transmission control rod
3. Off −vehicle repair matrix chartDI−131
DI−131
−
No engine braking (1st (L position))1. Low coast modulator
2. Off −vehicle repair matrix chart
−
No engine braking (2nd (2 position))1. 2nd coast modulator
2. Off −vehicle repair matrix chart
−
No kick− down1. 1−2 shift valve
2. 2 −3 shift valve

Chapter 3: Off −Vehicle Repair
(  : A340F, A343F Automatic Transmission Repair Manual Pub. No. RM479U)
SymptomSuspect AreaSee page
Vehicle does not move in any forward position and reverse posi-
tion1. O/D one− way clutch (F0)
2. O/D planetary gear unit
3. Torque converter clutch

AT −26
Vehicle does not move in R position
1. 2nd coast brake (B1)
2. Front and rear planetary gear unit
3. Direct clutch (C
2)
4. 1st and reverse brake (B
3)




Vehicle does not move in D, 2 and L positions1. Forward clutch (C1)
Vehicle does not move in D and 2 positions1. No. 2 one− way clutch (F2)
Vehicle does not move in 2 position1. 1st and reverse brake (B3)
Vehicle does not move in L position
1. 2nd brake (B2)
2. 2nd coast brake (B
1)
3. Direct clutch (C
2)



No up− shift (1st → 2nd)1. 2nd brake (B2)
2. No. 1 one− way clutch (F
1)


No up−shift (2nd → 3rd)1. Direct clutch (C2)
No up−shift (3rd → O/D)1. O/D brake (B0)
No down−shift (2nd → 1st)1. 2nd brake (B2)
Lock−up does not engage or lock −up does not disengage1. Torque converter clutchAT −26
Harsh engagement (N → D)
1. Forward clutch (C1)
2. O/D one− way clutch (F
0)
3. No. 2 one− way clutch (F
2)



Harsh engagement (N → R)
1. Direct clutch (C2)
2. 1st and reverse brake (B
3)
3. O/D one− way clutch (F
0)



Harsh engagement (2nd → 3rd)1. Direct clutch (C2)
Harsh engagement (3rd → O/D)1. O/D brake (B0)
2. O/D planetary gear unit

Harsh engagement (O/D → 3rd)1. O/D one− way clutch (F0)
Harsh engagement (Lock −up)1. Torque converter clutchAT −26
Slip or shudder (Forward and reverse (After warm −up))
1. Torque converter clutch
2. O/D one− way clutch (F
0)
3. O/D direct clutch (C
0)
AT −26


Slip or shudder (Forward and reverse (Just after engine starts))1. Torque converter clutchAT −26
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N14305
(1)
(1) (2)
No.
Operation Method CRUISE MAIN Indicator Light
Blinking Pattern Diagnosis
1 Turn SET/COAST switch ON
2 Turn RES/ACC switch ON
3 Turn CANCEL switch ON
Turn stop light switch ON
Depress brake pedal
Turn PNP switch OFF
(Shift to except D position)
4 Drive at about 40 km/h
(25 mph)or higher
Drive at about 40 km/h
(25 mph) or below
Light
ON
OFF
Light ON
OFF
Light ON
OFF Switch ON
Switch OFF
LightON
OFF Switch OFF
Switch ONSET/COAST switch circuit
is normal
RES/ACC switch circuit
is normal
CANCEL switch circuit
is normalStop light switch circuit
is normal
PNP switch circuit is
normal
Vehicle Speed Sensor is
normal
Light ON
OFF
Light
ON
OFF
1sec.
0.25 sec. 0.25 sec.
-
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI-290
1996 LAND CRUISER (RM451U)
5. INPUT SIGNAL CHECK
HINT:
(1) For check No.1 - No.3

Turn ignition switch ON.
(2) For check No.4

Jack up the vehicle.

Start the engine.

Shift to D position.
(a) Press the control switch to SET/COAST or RES/ACC position and hold it down or hold it up º1º.
(b) Push the main switch ON º2º.
(c) Check that the CRUISE MAIN indicator light blinks twice or 3 times repeatedly after 3 seconds.
(d) Turn the SET/COAST or RES/ACC switch OFF.
(e) Operate each switch as listed in the table below.
(f) Read the blinking pattern of the CRUISE MAIN indicator light.
(g) After performing the check, turn the main switch OFF.
HINT:
When 2 or more signals are input to the ECU, the lowest num-
bered code will be displayed first.
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I00493
Cruise Control ECUIDL
C17 21
G−W
ECM
IDL IH1
E5 19
G−W
11
Threottle Position Sensor G−W
DI−316
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
Idle Switch Circuit
CIRCUIT DESCRIPTION
When the idle switch in turned ON, a signal is sent to the ECU. The ECU uses\
this signal to correct the dis-
crepancy between the throttle valve position and the actuator position sensor val\
ue to enable accurate
cruise control at the set speed. If the idle switch is malfunctioning, problem\
symptoms also occur in the en-
gine, so also inspect the engine.
WIRING DIAGRAM
DI5OJ−02
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