1996 TOYOTA LAND CRUISER Coolant temp

CO114−02
CO−6
−
COOLING WATER PUMP
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL WATER PUMP
Install a new gasket and the water pump with the 4 bolts and 2
nuts. Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)
2. INSTALL WATER PUMP PULLEY, FAN SHROUD, FAN WITH FLUID COUPLING AND DRIVE BELTS
(a) Install fan to the fluid coupling.
(b) Place the fan with fluid coupling, water pump pulley and fan shroud in position.
(c) Temporarily install the fan pulley mounting nuts.
(d) Install the fan shroud with the 2 bolts. Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(e) Connect the oil cooler hose to the clamp on the fan
shroud.
(f) Install the drive belts with the adjusting bolt and pivot bolt.
(g) Stretch the belts tight and tighten the 4 water pump pulley mounting nuts.
(h) Adjust the drive belts (See page CH−2 ).
3. CONNECT NO.3 WATER BYPASS HOSE
4. CONNECT RADIATOR INLET HOSE
5. FILL RADIATOR WITH ENGINE COOLANT
6. START ENGINE AND CHECK FOR LEAKS
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CO118−01
CO−16
−
COOLING RADIATOR
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL RADIATOR
(a) Install the 2 radiator brackets with the 4 nuts. Torque: 12 N·m (120 kgf·cm, 9 ft·lbf)
(b) Install the radiator with the 2 bolts and 2 nuts. Torque:
Bolt: 18 N·m (185 kgf·cm, 13 ft·lbf)
Nut: 12 N·m (120 kgf·cm, 9 ft·lbf)
2. CONNECT A/T OIL COOLER HOSES
3. CONNECT RADIATOR OUTLET HOSE
4. INSTALL WATER PUMP PULLEY, FAN SHROUD, FAN WITH FLUID COUPLING AND DRIVE BELTS
(a) Place the fan with fluid coupling, water pump pulley and fan shroud in position.
(b) Temporarily install the fan pulley mounting nuts.
(c) Install the fan shroud with the 2 bolts. Torque: 5.0 N·m (50 kgf·cm, 43 in.·lbf)
(d) Connect the oil cooler hose to the clamp on the fan
shroud.
(e) Install the drive belts with the adjusting bolt and pivot bolt.
(f) Stretch the belts tight and tighten the 4 water pump pulley mounting nuts.
(g) Adjust the drive belts (See page CH−2 ).
5. CONNECT RADIATOR RESERVOIR HOSE
6. CONNECT RADIATOR INLET HOSE
7. CONNECT NO.3 WATER BYPASS HOSE
8. INSTALL RADIATOR GRILLE
Install the radiator grille with the 5 screws and clip.
9. INSTALL BATTERY AND BATTERY TRAY
(a) Install the battery tray with the 5 bolts.
(b) Connect the ground strap with the bolt.
(c) Install the battery with the hold−down clamp and nuts.
(d) Connect the battery cables.
10. FILL RADIATOR WITH ENGINE COOLANT
11. START ENGINE AND CHECK FOR LEAKS
12. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
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N09214
DI−4
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
The diagnosis system operates in normal mode
during normal vehicle use. It also has a check mode
for technicians to simulate malfunction symptoms
and troubleshoot. Most DTC use 2 trip detection
logic* to prevent erroneous detection, and ensure
thorough malfunction detection. By switching the
ECM to check mode when troubleshooting, the
technician can cause the MIL to light up for a mal-
function that is only detected once or momentarily
(TOYOTA hand−held tester only) (See step 2).
*2 trip detection logic:
When a logic malfunction is first detected, the mal-
function is temporarily stored in the ECM memory.
If the same malfunction is detected again during the
second drive test, this second detection causes the
MIL to light up.
The 2 trip repeats the same mode a 2nd time (How-
ever, the IG switch must be turned OFF between the
1st trip and 2nd trip.).
Freeze frame data:
Freeze frame data records the engine condition
when a misfire (DTC P0300 − P0306) or fuel trim
malfunction (DTC P0171, P0172) or other malfunc-
tion (first malfunction only), is detected.
Because freeze frame data records the engine
conditions (fuel system, calculator load, engine
coolant temperature, fuel trim, engine speed, ve-
hicle speed, etc.) when the malfunction is detected,
when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the en-
gine warmed up or not, the air− fuel ratio lean or rich,
etc. at the time of the malfunction.
Priorities for troubleshooting:
If troubleshooting priorities for multiple DTCs are given in the
applicable diagnostic chart, these should be followed.
If no instructions are given troubleshoot DTCs according to the
following priorities. (1) DTC other than fuel trim malfunction (DTC P0171,
P0172), EGR (DTC P0401, P0402), and misfire
(DTC P0300 − P0306).
(2) Fuel trim malfunction (DTC P0171, P0172), and EGR (DTC P0401, P0402).
(3) Misfire (DTC P0300 − P0306).
(b) Check the DLC3. The vehicle’s ECM uses V.P.W. (V ariable Pulse Width) for
communication to comply with SAE J1850. The terminal
arrangement of DLC3 complies with SAE J1962 and
matches the V.P.W. format.
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−
DIAGNOSTICS ENGINE
DI−7
1996 LAND CRUISER (RM451U)
(10) After checking the DTC, inspect the applicable cir-
cuit.
(b) Clear the DTC.
The following actions will erase the DTCs and freezed
frame data.
(1) Operating the OBD II scan tool (complying with SAE
J1978) or TOYOTA hand−held tester to erase the
codes. (See the OBD II scan tool’ s instruction book
for operating instructions.)
(2) Disconnecting the battery terminals or EFI fuse.
NOTICE:
If the TOYOTA hand −held tester switches the ECM from
normal mode to check mode or vice −versa, or if the igni-
tion switch is turned from ON to ACC or LOCK during check
mode, the DTCs and freezed frame data will be erased.
4. FAIL−SAFE CHART
If any of the following codes is recorded, the ECM enters fail −safe mode.
DTC No.Fail−Safe OperationFail− Safe Deactivation Conditions
P0100Ignition timing fixed at 5 ° BTDC
 Injection method fixed at simultaneous injectionReturned to normal condition
P0110Intake air temp. is fixed at 20° C (68°F)Returned to normal condition
P0115Engine coolant temp. is fixed at 80 °(176°F)Returned to normal condition
P0120VTA is fixed at 0°
The following condition must be repeated at least 2 times
consecutively
When closed throttle position switch is ON:
0.1 V  VTA  0.95 V
P0135
P0141The heater circuit in witch an abnormality is detected is
turned offIgnition switch OFF
P0325
P0330Max. timing retardationIgnition switch OFF
P1300Fuel cutIGF signal is detected for 6 consective ignitions
P1605Max. timing retardationReturned to normal condition
5. CHECK FOR INTERMITTENT PROBLEMS
TOYOTA hand−held tester only:
By putting the vehicle’s ECM in check mode, 1 trip detection logic is possible instead of 2 trip detection logic
and sensitivity to detect open circuits is increased. This makes it easier \
to detect intermittent problems.
(1) Clear the DTC (See step 2).
(2) Set the check mode (See step 3).
(3) Perform a simulation test (See page IN−18).
(4) Check the connector and terminal (See page IN−28).
(5) Handle the connector (See page IN−28).
(6) Visual check and contact pressure (See page IN−28).
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−
DIAGNOSTICS ENGINE
DI−11
1996 LAND CRUISER (RM451U)
NG Proceed to page IG−1 and continue to trouble-
shoot.
OK
Proceed to matrix chart of problem symp-
toms on page DI−19.
7. ENGINE OPERATING CONDITION
NOTICE:
The values given below for ”Normal Condition” are representative valu\
es, so a vehicle may still be
normal even if its value varies from those listed here. So do not decide wheth\
er a part is faulty or
not solely according to the ”Normal Condition” here.
(a) CARB mandated signals.
TOYOTA hand−held tester displayMeasurement ItemNormal Condition*
FUEL SYS #1
Fuel System Bank 1
OPEN: Air− fuel ratio feedback stopped
CLOSED: Air− fuel ratio feedback operating
Idling after warming up: CLOSED
CALC LOAD
Calculator Load:
Current intake air volume as a proportion of max.
intake air volumeIdling: 13.8 − 19.3%
Racing without load (2,500 rpm): 17.6 − 25.2%
COOLANT TEMP.Engine Coolant Temp. Sensor ValueAfter warming up: 80 − 95° C (176 − 203°F)
SHORT FT #1Short−term Fuel Trim Bank 10 ± 20%
LONG FT #1Long−term Fuel Trim Bank 10 ± 20%
ENGINE SPDEngine SpeedIdling: 650 ± 50 rpm
VEHICLE SPDVehicle SpeedVehicle Stopped: 0 km/h (0 mph)
IGN ADVANCEIgnition Advance:
Ignition Timing of Cylinder No. 1Idling: BTDC 0 − 11°
INTAKE AIRIntake Air Temp. Sensor V alueEquivalent to Ambient Temp.
MAFAir Flow Rate Through Mass Air Flow Meter
Idling: 4.3 − 6.1 gm/sec.
Racing without load (2,500 rpm):
21.2 − 30.4 gm/sec.
THROTTLE POS
Voltage Output of Throttle Position Sensor
Calculated as a percentage:
0 V → 0%, 5 V →100%Throttle Fully Closed: 7 − 11 %
Throttle Fully Open: 65 − 75%
O2S B1, S1Voltage Output of Oxygen Sensor
Bank 1, Sensor 1Idling: 0.1 − 0.9 V
O2FT B1, S1Oxygen Sensor Fuel Trim Bank 1, Sensor 1
(Same as SHORT FT #1)0 ± 20%
O2S B1, S2Voltage Output of Oxygen Sensor
Bank 1, Sensor 2Driving (50 km/h, 31 mph): 0.1 − 0.9 V
∗: If no conditions are specifically stated for ”ldling”, it means \
the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
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DI−12
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
(b) TOYOTA Enhanced Signals.
TOYOTA hand−held tester displayMeasurement ItemNormal Condition*
MISFIRE RPMEngine RPM for first misfire rangeMisfire 0: 0 rpm
MISFIRE LOADEngine load for first misfire rangeMisfire 0: 0 g/r
INJECTORFuel injection time for cylinder No.1Idling: 2.0 − 3.5 ms
IAC STEP POSIntake Air Control Valve step position
Opening position step motor type IAC valveIdling: 10 − 50 step
STARTER SIGStarter SignalCranking: ON
CTP SWClosed Throttle Position Switch SignalThrottle Fully Closed: ON
A/C SIGA/C Switch SignalA/C ON: ON
PNP SWPark/Neutral Position Switch SignalP or N Position: ON
STOP LIGHT SWStop Light Switch SignalStop light switch ON: ON
FC IDLFuel Cut Idle: Fuel cut when throttle valve fully
closed, during decelerationFuel cut operating: ON
FC TAUFuel Cut TAU: Fuel cut during very light loadFuel cut operating: ON
CYL#1 − CYL#6Ratio of revolution variation for each cylinder
when variation is large0%
IGNITIONIgnition rate for all cylinders every 1,000 revolu-
tions0 − 3,000 rpm
EGRT GASEGR Gas Temp. Sensor V alueEGR not operating: Temp. between intake air
temp. and engine coolant temp.
EGR SYSTEMEGR System Operating ConditionIdling: OFF
FUEL PRES UP VSVFuel Pressure Up VSV SignalHigh temp. restarting: ON
FUEL PUMPFuel Pump SignalIdling: ON
TOTAL FT B1Total Fuel Trim Bank 1: Average value for fuel
trim system of bank 1Idling: 0.8 − 1.2 V
O2 LR B1, S1
Oxygen Sensor Lean Rich Bank 1, Sensor 1
Response time for oxygen sensor output to
switch from lean to rich
Idling after warmed up: 0 − 1,000 msec.
O2 RL B1, S1
Oxygen Sensor Rich Lean Bank 1, Sensor 1
Response time for oxygen sensor output to
switch from rich to lean
Idling after warmed up: 0 − 1,000 msec.
∗: If no conditions are specifically stated for ”ldling”, it means t\
he shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.
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DI5OV−03
−
DIAGNOSTICS ENGINE
DI−13
1996 LAND CRUISER (RM451U)
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to \
the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, che\
ck the circuit for that code listed
in the table below. For details of each code, turn to the page referred to under the ’’See page ’’ for the respe-
cire ’’DTC No.’’ in the DTC chart.
DTC No.
(See Page)Detection ItemTrouble AreaMILMemory
P0100
( DI−20 )Mass Air Flow Circuit
MalfunctionOpen or short in mass air flow meter circuit
 Mass air flow meter
 ECM
 *1
P0101
( DI−25 )Mass Air Flow Circuit
Range/Performance
Problem
Mass air flow meter *1
P0110
( DI−26 )Intake Air Temp. Circuit
MalfunctionOpen or short in intake air temp. sensor circuit
 Intake air temp. sensor
 ECM
 *1
P0115
( DI−30 )Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
 Engine coolant temp. sensor
 ECM
 *1
P0116
( DI−34 )Engine Coolant Temp. Circuit
Range/Performance ProblemEngine coolant temp. sensor
 Cooling system *1
P0120
( DI−35 )Throttle/Pedal Position
Sensor/Switch ”A” Circuit
MalfunctionOpen or short in throttle position sensor circuit
 Throttle position sensor
 ECM
 *1
P0121
( DI−39 )Throttle/Pedal Position
Sensor/Switch ”A” Circuit
Range/Performance Problem
Throttle position sensor *1
P0125
( DI−40 )Insufficient Coolant Temp. for
Closed Loop Fuel Control Open or short in heated oxygen sensor circuit
 Heated oxygen sensor *1
P0130
( DI−43 )Heated Oxygen Sensor Circuit
Malfunction (Bank 1 Sensor 1)Heated oxygen sensor
 Fuel trim malfunction *1
P0133
( DI−46 ) Heated Oxygen Sensor Circuit
Slow Response
(Bank 1 Sensor 1)
Heated oxygen sensor *1
P0135
( DI−47 ) Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 1)Open or short in heater circuit of heated oxygen sensor
 Heated oxygen sensor heater
 ECM
 *1
P0136
( DI−49 )Heated Oxygen Sensor Circuit
Malfunction
(Bank 1 Sensor 2)
Heated oxygen sensor *1
P0141
( DI−47 ) Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 2)
Same as DTC No. P0135 *1
*1: MIL lights up
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DI−14
−
DIAGNOSTICS ENGINE
1996 LAND CRUISER (RM451U)
DTC No.
(See Page)
Detection ItemTrouble AreaMILMemory
P0171
( DI−51 )System too Lean
(Fuel T rim)
Air intake (hose loose)
 Fuel line pressure, leak
 Injector blockage
 Heated oxygen sensor malfunction
 Mass air flow meter
 Engine coolant temp. sensor
 *1
P0172
( DI−51 )System too Rich
(Fuel T rim)
Fuel line pressure
 Injector leak, blockage
 Heated oxygen sensor malfunction
 Mass air flow meter
 Engine coolant temp. sensor
 *1
P0300
( DI−54 )Random/Multiple Cylinder
Misfire DetectedIgnition system
 Injector
 Fuel line pressure
 EGR
 Compression pressure
 Valve clearance not to specification
 Valve timing
 Mass air flow meter
 Engine coolant temp. sensor
 *2
P0301
P0302
P0303
P0304
P0305
P0306
( DI−54 )Misfire Detected
− Cylinder 1
− Cylinder 2
− Cylinder 3
− Cylinder 4
− Cylinder 5
− Cylinder 6
P0325
( DI−59 )Knock Sensor 1 Circuit
MalfunctionOpen or short in knock sensor 1 circuit
 Knock sensor 1 (looseness)
 ECM
 *1
P0330
( DI−59 )Knock Sensor 2 Circuit
MalfunctionOpen or short in knock sensor 2 circuit
 Knock sensor 2 (looseness)
 ECM
 *1
P0335
( DI−62 )Crankshaft Position Sensor
”A” Circuit Malfunction
Open or short in crankshaft position sensor circuit for NE sig-
nal
 Crankshaft position sensor for NE signal
 Starter
 ECM
 *1
P0340
( DI−65 )Camshaft Position Sensor
Circuit MalfunctionOpen or short in camshaft position sensor circuit
 Camshaft position sensor
 ECM
 *1
P0385
( DI−67 )Crankshaft Position Sensor
”B” Circuit Malfunction
Open or short in crankshaft position sensor circuit for NE2
signal
 Crankshaft position sensor for NE2 signal
 ECM
 *1
P0401
( DI−69 )Exhaust Gas Recirculation
Flow Insufficient Detected
EGR valve stuck closed
 Short in VSV circuit for EGR
 Open in EGR gas temp. sensor circuit
 EGR hose disconnected
 ECM
 *1
P0402
( DI−80 )Exhaust Gas Recirculation
Flow Excessive Detected
EGR valve stuck open
 EGR VSV open malfunction
 Open in VSV circuit for EGR
 Short in EGR gas temp. sensor circuit
 ECM
 *1
*1: MIL lights up
*2: MIL lights up or blinking
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