1996 TOYOTA LAND CRUISER trans

PP2XW−01
−
PREPARATION TRANSFER
PP−37
1996 LAND CRUISER (RM451U)
EQUIPMENT
Dial indicator
Feeler gauge
Magnetic finger
Straight edge
Torque wrench
Vernier calipers
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PP2XX−01
PP−38
−
PREPARATION TRANSFER
1996 LAND CRUISER (RM451U)
LUBRICANT
ItemCapacityClassification
Transfer oil1.7 liters (1.8 US qts, 1.5 lmp. qts)API GL− 4 or GL− 5
SAE 75W− 90
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PP2XY−02
−
PREPARATION TRANSFER
PP−39
1996 LAND CRUISER (RM451U)
SSM (Special Service Materials)
08826−00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Front case x Rear case
Rear case x Case cover
Case x Extension housing
08833−00070Adhesive 1324,
THREE BOND 1324 or equivalentDynamic damper set bolt
08833−00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentStraight screw plug
Case cover set bolt
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PP3KP−01
PP−42
−
PREPARATION SUSPENSION AND AXLE
91
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SST (Special Service Tools)
09214−76011Crankshaft Pulley ReplacerFront differential
Rear differential
09223−15020Oil Seal & Bearing ReplacerFront differential
Rear axle
09226−10010Crankshaft Front & Rear Bearing
ReplacerRear suspension
09308−00010Oil Seal PullerFront axle
Front differential
Rear axle
Rear differential
09308−10010Oil Seal PullerFront differential
Rear differential
09315−00022Clutch Release Bearing Remover
& ReplacerRear differential
09316−20011Transfer Bearing ReplacerRear suspension
09316−60011Transmission & Transfer Bearing
ReplacerFront differential
Rear differential
(09316−00011)Replacer Pipe
(09316−00021)Replacer ”A”
(09316−00051)Replacer ”D”
09330−00021Companion Flange Holding ToolFront differential
Rear differential
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PR06P−01
Z09285
Matchmarks
Transfer
Front Propeller Shaft
Z09286
Matchmarks
Transfer
Rear Propeller Shaft
−
PROPELLER SHAFT PROPELLER SHAFT ASSEMBLY
PR−3
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE FRONT PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft flange and
transfer.
(b) Remove the 4 nuts and washers. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
(c) Place matchmarks on the propeller shaft flange and dif-
ferential.
(d) Remove the 4 nuts, bolts and washers. Torque: 74 N·m (750 kgf·cm, 54 ft·lbf)
(e) Remove the front propeller shaft.
2. REMOVE REAR PROPELLER SHAFT
(a) Place matchmarks on the propeller shaft flange and
transfer.
(b) Remove the 4 nuts and washers. Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(c) Place matchmarks on the propeller shaft flange and dif- ferential.
(d) Remove the 4 nuts, bolts and washers. Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)
(e) Remove the rear propeller shaft.
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RS0PE−01
−
SUPPLEMENTAL RESTRAINT SYSTEM AIRBAG SENSOR ASSEMBLY
RS−33
1996 LAND CRUISER (RM451U)
REMOVAL
NOTICE:
Do not open the cover or the case of the ECU and various
computers unless absolutely necessary.
(If the IC terminals are touched, the IC may be destroyed by
static electricity.)
1. REMOVE THESE PARTS:
(a) Transfer shirt knob
(b) Front console box
2. REMOVE AIRBAG SENSOR ASSEMBLY
(a) Disconnect the connector.
NOTICE:
Remove the connector with the sensor assembly installed.
(b) Using a torx wrench remove the 4 screws and the airbag sensor assembly.
Torx wrench: T40 (Part No. 09042 −00020 or locally
manufactured tool)
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SA1VL−03
−
SUSPENSION AND AXLE DIFFERENTIAL LOCKING SYSTEM
SA−101
958
Author: Date:
1996 LAND CRUISER (RM451U)
DIFFERENTIAL LOCKING SYSTEM
ON−VEHICLE INSPECTION
1. INSPECT DIFFERENTIAL LOCK SYSTEM
(a) Inspect the indicator lights.
Check that the indicator lights (front side and rear side)
light up for approx. 1 second when the ignition switch is
turned ON.
(b) Inspect the differential lock operation. (1) Jack up the vehicle then start the engine.
(2) Put the transfer shift lever on the L position.
(3) When the Diff. lock control switch is set to the RR
position, the indicator light (rear side) is turned on.
Differential lock is applied to the rear wheel at this
time.
HINT:
If the gears of the differential lock system are not meshed, the
indicator light remains blinking, so rotate the tires to mesh the
gear.
(4) When the Diff. lock control switch is at the OFF posi-
tion, the indicator light goes off.
Differential lock is released for the rear wheel at this
time.
(5) When the Diff. lock control switch is set to the FR/ RR position, the indicator lights (front side and rear
side) are turned on.
Differential lock is applied to both the front wheels
and rear wheels at this time.
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P03244Press Down
Lock
P03245Lock Insert
FI2553
SST
SF−2
−
SFI SFI SYSTEM
630
Author: Date:
1996 LAND CRUISER (RM451U)
HINT:
Always check the diagnostic trouble code before disconnecting
the negative ( −) terminal cable from the battery.
(b) When installing the battery, be especially careful not to in-
correctly connect the positive (+) and negative ( −) cables.
(c) Do not permit parts to receive a severe impact during re- moval or installation. Handle all SFI parts carefully, espe-
cially the ECM.
(d) Do not be careless during troubleshooting as there are numerous transistor circuits and even slight terminal con-
tact can further troubles.
(e) Do not open the ECM cover.
(f) When inspecting during rainy weather, take care to pre-
vent entry of water. Also, when washing the engine
compartment, prevent water from getting on the SFI parts
and wiring connectors.
(g) Parts should be replaced as an assembly.
(h) Care is required when pulling out and inserting wiring con-
nectors.
(1) Release the lock and pull out the connector, pulling
on the connectors.
(2) Fully insert the connector and check that it is locked.
(i) When inspecting a connector with a volt/ohmmeter (1) Carefully take out the water −proofing rubber if it is
a water−proof type connector.
(2) Insert the test probe into the connector from the wir-
ing side when checking the continuity, amperage or
voltage.
(3) Do not apply unnecessary force to the terminal.
(4) After checking, install the water−proofing rubber on
the connector securely.
(j) Use SST for inspection or test of the injector or its wiring connector.
SST 09842−30070
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