1996 TOYOTA CELICA engine

172
Check the battery for corroded or
loose terminal connections, cracks, or
loose hold-down clamp.
a. If the battery is corroded, wash it off
with a solution of warm water and baking
soda. Coat the outside of the terminals
with grease to prevent further corrosion.
b. If the terminal connections are loose,
tighten their clamp nuts±but do not over-
tighten.
c. Tighten the hold-down clamp only
enough to keep the battery firmly in place.
Overtightening may damage the battery
case.
NOTICE
Be sure the engine and all acces-sories are off before performing
maintenance.
When checking the battery, re-move the ground cable from the
negative terminal (-º mark) firstand reinstall it last.
Be careful not to cause a short cir-cuit with tools.
Take care no solution gets into thebattery when washing it.
There are two types of batteries: Main-
tenance type and non-maintenance
type.
A non-maintenance battery has MAIN-
TENANCE FREE BATTERYº on its top. A
maintenance type battery does not have
such indication.
Maintenance type batteryÐ
Check the fluid condition by the fluid level
lines on the side of the battery. Or if the
battery has a hydrometer on its top, you
can also check the hydrometer.
Non-maintenance batteryÐ
Check the battery condition by the
hydrometer on the top of the battery.
ÐChecking battery exterior ÐChecking battery fluid
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ADDING DISTILLED WATER (MAINTE-
NANCE TYPE BATTERY ONLY)
1. Remove the vent plugs.
2. Add distilled water to cells needing
fluid.
If the side of your battery is covered,
check the water level by looking down di-
rectly above the cell as illustrated above.
3. Retighten the vent plugs securely.
NOTICE
Do not overfill the cells. Excess electrolyte could squirt out of the
battery during heavy charging,causing corrosion or damage.
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. Maintenance type batteriesÐRemove
the vent plugs.
2. If recharging with the battery installed
on the vehicle, be sure to disconnect the
ground cable.
3. Be sure the power switch on the re-
charger is off when connecting the char-
ger cables to the battery and when dis-
connecting them.

Always charge the battery in an
unconfined area. Do not charge
the battery in a garage or closed
room where there is not sufficient
ventilation.

Non-maintenance batteries: Only
do a slow charge (5A or less).
Charging at a quicker rate is dan-
gerous. The battery may explode,
causing personal injuries.
Maintenance type batteries: Be
sure to remove the vent plugs be-
fore recharging. CAUTION
!
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.
Battery recharging precautions
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176
Never use a fuse with a higher am-
perage rating, or any other object,
in place of a fuse. This may cause
extensive damage and possibly a
fire.CAUTION
!
If any washer does not work, the wash-
er tank may be empty. Add washer
fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much
to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may
damage your vehicle's paint.
The headlights have the beam angle
gauges to check:
1 Vertical movement
2 Horizontal movement
To obtain correct gauge readings, do
these before you check the headlight
aims.

Make sure the body around the head-
light is not deformed.

Park the vehicle on a level spot.

Fill up the fuel tank.

Bounce the vehicle several times.
A passenger should sit on the driver's
seat while checking the headlight aims.
Adding washer fluid Checking headlight aims
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Part 8
187
SPECIFICATIONS

Dimensions and weight

Engine

Fuel

Service specifications

Tires

Fuses
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189
Model:7A-FE and 5S-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
7A-FE engine81.0 x 85.5 (3.19 x 3.37)
5S-FE engine
87.0 x 91.0 (3.43 x 3.58)
Displacement, cm
3 (cu. in):
7A-FE engine
1762 (107.5)
5S-FE engine
2164 (132.0) Fuel type:
7A-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher
5S-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher. For improved ve-
hicle performance, the use of premium
unleaded gasoline with a Research
Octane Number of 96 (Octane Rating
91) or higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.): 60 (15.9, 13.2) ENGINE
Valve clearance (engine cold), mm (in.)
7A-FE engine
Intake 0.15' 0.25 (0.006'0.010)
Exhaust 0.25 '0.35 (0.010' 0.014)
5S-FE engine
Intake 0.19' 0.29 (0.007'0.011)
Exhaust 0.28 '0.38 (0.011 '0.015)
Spark plug type: 7A-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5S-FE engine
NIPPONDENSO PK20R11
NGK BKR6EP11
Spark plug gap, mm (in.):
7A-FE engine 0.8 (0.031)
5S-FE engine 1.1 (0.043)
Engine FuelService specifications
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190
Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:7A-FE engine
Generator belt 115 + 20
Power steering pump belt 80 + 20
Air conditioning compressor belt 100 + 20
5S-FE engine Generator beltVehicles with air conditioning 155 + 20
Vehicles without air conditioning 95 + 20
Power steering pump belt 80 + 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.): 7A-FE engine With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.0)
5S-FE engine
With filter 3.9 (4.1, 3.4)
Without filter 3.7 (3.9, 3.3)
Oil grade: API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended. Recommended oil viscosity (SAE):
5S-FE engine
Temperature
range anticipated before next oil change
80040-L02U
7A-FE engine
Temperature range anticipated before next oil change
80040-L03U
COOLING SYSTEM
Total capacity, L (qt., Imp.):7A-FE engineWith manual transaxle 6.1 (6.4, 5.4)
With automatic transaxle6.6 (7.0, 5.8)
5S-FE engine
With manual transaxle 6.7 (7.1, 5.9)
With automatic transaxle7.1 (7.5, 6.2)
Coolant type:
With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
ÐMaintenance type battery Specific gravity reading at 20 C
(68 F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance battery
Open voltage* at 20 C (68F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
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Charging rates:Non-maintenance battery 5 A max.
Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5' 15 (0.2' 0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
7A-FE engine 1.9 (2.0, 1.7)
5S-FE engine 2.6 (2.7, 2.3)
Oil type:
Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity:
SAE 75W-90
AUTOMATIC TRANSAXLE
7A-FE engine Fluid capacity (drain and refill),
L (qt., Imp. qt.): Up to 3.1 (3.3, 2.7) 5S-FE engine
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.): Up to 2.5 (2.6, 2.2)
Differential Fluid capacity, L (qt., lmp. qt.):
1.6 (1.7, 1.4)
Fluid type: Automatic transmission fluid DII or
DEXRON
[-II
BRAKES
Minimum pedal clearance when de-
pressed, mm (in.): 7A-FE engine 75 (3.0)
5S-FE engine 80 (3.1)
Pedal freeplay, mm (in.): 1' 6 (0.04' 0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment: 4-7 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3 STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid
DEXRON
[-II or -III
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192
Tire size:Spare tireU.S.A. T125/70D16
Canada
7A-FE engine 185/70R14 88S
P185/70R14 87S
205/55R15 87V
P205/55R15 87V
5S-FE engine
205/55R15 87V
P205/55R15 87V
Except spare tire
7A-FE engine185/70R14 88S
P185/70R14 87S
205/55R15 87V
P205/55R15 87V
5S-FE engine
205/55R15 87V
P205/55R15 87V Tire pressure, kPa (kgf/cm2 or bar, psi):
185/70R14 88S and P185/70R14 87S Front 200 (2.0, 29)
Rear 200 (2.0, 29)
205/55R15 87V and P205/55R15 87V
Front 230 (2.3, 33)
Rear 230 (2.3, 33)
T125/70D16 420 (4.2, 60)
Wheel size:
185/70R14 88S and P185/70R14 87S 14 x 6JJ
205/55R15 87V and P205/55R15 87V
15 x 6 1/2JJ
15 x 7JJ
T125/70D16
16 x 4T
Wheel nut torque, NV m (kgfVm, ftVlbf):
103 (10.5, 76)
Engine compartment (left)-U.S.A.
Tires Fuses
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