1996 SUBARU LEGACY tightening

3. PISTON AND PISTON PIN (#1 AND #2)
B2M0128A
Tightening torque: N⋅m (kg-m, ft-lb)
T: 69±7 (7.0±0.7, 50.6±5.1)
G2M0188
1) Installing piston
(1) Turn cylinder block so that #1 and #2 cylinders face
upward.
(2) Using ST1, turn crankshaft so that #1 and #2 con-
necting rods are set at bottom dead center.
ST1 499987500 CRANKSHAFT SOCKET
(3) Apply a coat of engine oil to pistons and cylinders
and insert pistons in their cylinders by using ST2.
ST2 498747100 PISTON GUIDE
G2M0189
2) Installing piston pin
(1) Insert ST3 into service hole to align piston pin hole
with connecting rod small end.
CAUTION:
Apply a coat of engine oil to ST3 before insertion.
ST3 499017100 PISTON PIN GUIDE
69
2-3SERVICE PROCEDURE
7. Cylinder Block

4. PISTON AND PISTON PIN (#3 AND #4)
B2M0129A
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 6.4 (0.65, 4.7)
T2: 69±7 (7.0±0.7, 50.6±5.1)
Turn cylinder block so that #3 and #4 cylinders face
upward. Using the same procedures as used for #1 and #2
cylinders, install pistons and piston pins.
71
2-3SERVICE PROCEDURE
7. Cylinder Block

E: INSTALLATION
1. OIL PUMP AND ENGINE COOLANT PUMP
B2M0124B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5 (0.5, 3.6)
T2: 6.4 (0.65, 4.7)
T3: 10 (1.0, 7)
T4: 72±3 (7.3±0.3, 52.8±2.2)
T5: First 12±2 (1.2±0.2, 8.7±1.4)
Second 12±2 (1.2±0.2, 8.7±1.4)
72
2-3SERVICE PROCEDURE
7. Cylinder Block

1. Timing Belt
B2M0726A

1Right-hand belt cover No. 2


2Crankshaft sprocket


3Left-hand belt cover No. 2


4Tensioner bracket


5Tensioner adjuster


6Belt tensioner


7Belt idler


8Right-hand exhaust camshaft sprocket


9Right-hand intake camshaft sprocket


10Left-hand intake camshaft sprocket


11Left-hand exhaust camshaft sprocket


12Timing belt


13Belt idler No. 2

14Belt idler


15Left-hand belt cover


16Front belt cover


17Right-hand belt cover


18Crankshaft pulley
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 4.9±0.5 (0.5±0.05, 3.6±0.4)
T2: 25±2 (2.5±0.2, 18.1±1.4)
T3: 39±4 (4.0±0.4, 28.9±2.9)
T4: 78±5 (8.0±0.5, 57.9±3.6)
T5: 127±5 (13.0±0.5, 94.0±3.6)
6
2-3bCOMPONENT PARTS
1. Timing Belt

2. Cylinder Head and Camshaft
B2M0681A

1Rocker cover (RH)


2Rocker cover gasket (RH)


3Oil separator cover


4Gasket


5Intake camshaft cap (Front RH)


6Intake camshaft cap (Center RH)


7Intake camshaft cap (Rear RH)


8Intake camshaft (RH)


9Exhaust camshaft cap (Front RH)


10Exhaust camshaft cap (Center RH)


11Exhaust camshaft cap (Rear RH)


12Exhaust camshaft (RH)


13Intake valve guide

14Exhaust valve guide


15Cylinder head bolt


16Oil seal


17Cylinder head (RH)


18Cylinder head gasket (RH)


19Cylinder head gasket (LH)


20Cylinder head (LH)


21Intake camshaft (LH)


22Exhaust camshaft (LH)


23Intake camshaft cap (Front LH)


24Intake camshaft cap (Center LH)


25Intake camshaft cap (Rear LH)


26Exhaust camshaft (Front LH)

27Exhaust camshaft cap (Center LH)


28Exhaust camshaft cap (Rear LH)


29Rocker cover gasket (LH)


30Rocker cover (LH)


31Oil filler cap


32Gasket


33Oil filler duct


34Gasket
Tightening torque: N⋅m (kg-m, ft-lb)
T1: Refer to 2-3b [W4E1].
T2: 5 (0.5, 3.6)
T3: 10 (1.0, 7)
7
2-3bCOMPONENT PARTS
2. Cylinder Head and Camshaft

3. Cylinder Head and Valve Assembly
G2M0706

1Exhaust valve


2Intake valve


3Cylinder head


4Valve spring seat


5Intake valve oil seal


6Valve spring


7Retainer


8Retainer key

9Hydraulic lash adjuster


10Exhaust valve oil seal
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5 (0.5, 3.6)
T2: 12 (1.2, 9)
8
2-3bCOMPONENT PARTS
3. Cylinder Head and Valve Assembly

4. Cylinder Block
B2M0381A

1Oil pressure switch


2Cylinder block (RH)


3Service hole plug


4Gasket


5Oil separator cover


6Water pipe


7Oil pump


8Front oil seal


9Rear oil seal


10O-ring


11Service hole cover


12Cylinder block (LH)


13Engine coolant pump


14Baffle plate


15Oil strainer stay


16Oil strainer

17Gasket


18Oil pan


19Oil drain plug


20Gasket


21Oil filler pipe
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5 (0.5, 3.6)
T2: 6.4 (0.65, 4.7)
T3: 10 (1.0, 7)
T4: 25±2 (2.5±0.2, 18.1±1.4)
T5: 47±3 (4.8±0.3, 34.7±2.2)
T6: 69±7 (7.0±0.7, 50.6±5.1)
T7: First 12±2 (1.2±0.2, 8.7±1.4)
Second 12±2 (1.2±0.2, 8.7±1.4)
9
2-3bCOMPONENT PARTS
4. Cylinder Block

5. Crankshaft and Piston
B2M0683A

1Drive plate


2Reinforcement


3Top ring


4Second ring


5Oil ring


6Piston


7Piston pin


8Circlip


9Connecting rod bolt


10Connecting rod


11Connecting rod bearing

12Connecting rod cap


13Crankshaft


14Woodruff key


15Crankshaft bearing #1, #5


16Crankshaft bearing #2, #4


17Crankshaft bearing #3
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 44±2 (4.5±0.2, 32.5±1.4)
T2: 72±3 (7.3±0.3, 52.8±2.2)
10
2-3bCOMPONENT PARTS
5. Crankshaft and Piston