1996 SUBARU LEGACY tightening

1. SRS Airbag
1. LHD MODEL
B5M0401A

1Combination switch ASSY with roll connector


2TORX®bolt


3Airbag module ASSY (Driver)


4Airbag module ASSY (Passenger)


5BRKT B


6BRKT P AB


7BRKT SD A


8Front sensor ASSY RH


9Grommet


10TORX®bolt


11Airbag control module


12Protector RH


13Protector LH


14Airbag main harness


15Front sensor ASSY LH
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 20±4 (2.0±0.4, 14.5±2.9)
T7: 32±10 (3.3±1.0, 23.9±7.2)
2
5-5COMPONENT PARTS
1. SRS Airbag

2. RHD MODEL
B5M0389A

1Combination switch ASSY with roll connector


2Cover


3TORX®bolt


4Airbag module ASSY (Driver)


5Airbag module ASSY (Passenger)


6BRKT B


7BRKT P AB


8BRKT SD A


9Front sensor ASSY RH


10Grommet


11TORX®bolt


12Airbag control module


13Protector RH


14Protector LH


15Airbag main harness


16Front sensor ASSY LH
Tightening torque: N⋅m (kg-m, in-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 20±4 (2.0±0.4, 14.5±2.9)
T7: 32±10 (3.3±1.0, 23.9±7.2)
3
5-5COMPONENT PARTS
1. SRS Airbag

1. SRS Airbag
1. LHD MODEL
B5M0399A

1Combination switch ASSY with roll connector


2TORX®bolt


3Airbag module ASSY (Driver)


4Airbag module ASSY (Passenger)


5BRKT B


6BRKT P AB


7BRKT SD A


8TORX®bolt


9Airbag control module


10Protector RH


11Protector LH


12Airbag main harness
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 32±10 (3.3±1.0, 23.9±7.2)
2
5-5bCOMPONENT PARTS
1. SRS Airbag

2. RHD MODEL
B5M0434A

1Combination switch ASSY with roll connector


2TORX®bolt


3Airbag module ASSY (Driver)


4Airbag module ASSY (Passenger)


5BRKT B


6BRKT P AB


7BRKT SD A


8TORX®bolt


9Airbag control module


10Protector RH


11Protector LH


12Airbag main harness
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 1.8±0.5 (0.18±0.05, 1.3±0.4)
T2: 2.5±0.5 (0.25±0.05, 1.8±0.4)
T3: 4.4±1.5 (0.45±0.15, 3.3±1.1)
T4: 7.4±0.5 (0.75±0.05, 5.4±0.4)
T5: 10±2 (1.0±0.2, 7.2±1.4)
T6: 32±10 (3.3±1.0, 23.9±7.2)
3
5-5bCOMPONENT PARTS
1. SRS Airbag

2. Generator
B6M0414A

1Pulley nut


2Pulley


3Front cover ASSY


4Ball bearing


5Bearing retainer


6Screw


7Rotor


8Stator coil


9IC regulator ASSY


10Condenser


11Diode ASSY


12Bolt

13Bolt


14Brush holder ASSY


15Rear cover


16BAT. terminal


17Nut


18Bolt


19Through bolt
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 3.1 — 4.4 (0.32 — 0.45, 2.3 — 3.3)
T2: 63.7 — 83.4 (6.5 — 8.5, 47.0 — 61.5)
5
6-1COMPONENT PARTS
2. Generator

G6M0095
1. Starter
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
G2M0309
2) Disconnect connector and terminal from starter.
3) Remove starter from transmission.
4) Installation is in the reverse order of removal.
Tightening torque:
50±4 N⋅m (5.1±0.4 kg-m, 36.9±2.9 ft-lb)
B: TEST
1. MAGNETIC SWITCH
CAUTION:
The following magnetic switch tests should be per-
formed with specified voltage applied.
Each test should be conducted within 3 to 5 sec-
onds. Power to be furnished should be one-half the
rated voltage.
B6M0415A
1) Pull-in test
Connect two battery negative leads onto magnetic switch
body and terminal C respectively. Then connect battery
positive lead onto terminal 50. Pinion should extend when
lead connections are made.
B6M0416A
2) Holding-in test
Disconnect lead from terminal C with pinion extended. Pin-
ion should be held in the extended position.
6
6-1SERVICE PROCEDURE
1. Starter

3. Spark Plug
A: REMOVAL AND INSTALLATION
CAUTION:
All spark plugs installed on an engine, must be of the
same heat range.
Spark plug:
CHAMPION: RC10YC4
(Alternate)
NGK: BKR6E-11
NIPPONDENSO: K20PR-U11
1) Remove spark plug cords by pulling boot, not cord itself.
2) Remove spark plugs.
3) When installing spark plugs on cylinder head, use spark
plug wrench.
Tightening torque (Spark plug):
20.6±2.9 N⋅m (2.10±0.30 kg-m, 15.19±2.14 ft-lb)
CAUTION:
The above torque should be only applied to new spark
plugs without oil on their threads.
In case their threads are lubricated, the torque should
be reduced by approximately 1/3 of the specified
torque in order to avoid their over-stressing.
4) Connect spark plug cords.
G6M0086
B: INSPECTION
Check electrodes and inner and outer porcelain of plugs,
noting the type of deposits and the degree of electrode
erosion.
G6M0087
1) Normal
Brown to grayish-tan deposits and slight electrode wear
indicate correct spark plug heat range.
22
6-1SERVICE PROCEDURE
3. Spark Plug

G6M0095
1. #1 SPARK PLUG
1) Disconnect battery ground cable.
B6M0552A
2) Remove #1 spark plug cord by pulling boot, not cord
itself.
B6M0553
3) Remove spark plug with the spark plug socket.
4) Installation is in the reverse order of removal.
Tightening torque (Spark plug):
20.6±2.9 N⋅m (2.10±0.30 kg-m, 15.19±2.14 ft-lb)
G6M0095
2. #2 SPARK PLUG
1) Disconnect battery ground cable.
24
6-1SERVICE PROCEDURE
3. Spark Plug