Page 473 of 738
Downloaded from www.Manualslib.com manuals search engine ENGINE ELECTRICAL - Starting System16-27
27EN0628
1'0
Disassembly steps
1.Screw2.Magnetic switch3.Screw4.Starter cover5.Rear bracket6.Brush holder7.Brush8.Bush4A,9.Armature;y. Fap assembly
4A, .
12.Packing A13.Packing B
14.Plate
15.Planetary gear16.Lever4B, .A4 17. Snap ring4B, .A4 18. Stop ring19.Overrunning clutch20.Internal gear21. Planetary gear holder22.Front bracketDISASSEMBLY SERVICE POINTS
+A,ARMATURE / BALL REMOVAL
Caution
When removing the armature, be careful not to lose
the ball (which is used as a bearing) in the armature
end.
TSB Revision
Page 474 of 738
Downloaded from www.Manualslib.com manuals search engine 16-28ENGINE ELECTRICAL - Starting System
Stop ringZ6EL0097
Z6ELOO96+B,SNAP
RING / STOP RING REMOVAL
(1) Press the stop ring, by using an appropriate socket,wrench, to the snap ring side.
(2)After removing the snap ring (by using snap-ring pliers),
remove the stop ring and the overrunning clutch.STARTER MOTOR PARTS CLEANING
1.Do not immerse parts in cleaning solvent. Immersing the
yoke and field coil assembly and/or armature will damage
insulation. Wipe these parts with a cloth only.
2.Do not immerse drive unit in cleaning solvent. Overrunning
clutch is pre-lubricated at the factory and solvent will wash
lubrication from clutch.3. The drive unit may be cleaned with a brush moistened
with cleaning solvent and wiped dry with a cloth.
REASSEMBLY SERVICE POINT
,A+TOP RING / SNAP RING INSTALLATION
Using a suitable pulling tool, pull overrunning clutch stop
ring over snap ring.INSPECTION
COMMUTATOR INSPECTION
(1) Place the armature on a pair of V-blocks, and check thedeflection by using a dial gauge.
Standard value: 0.05 mm (JO20 in.)
Limit: 0.1 mm
(.004 in.)
TSB Revision
Page 522 of 738
Downloaded from www.Manualslib.com manuals search engine 54-26CHASSIS ELECTRICAL - Meters and Gauges
Free
r&Hers -
Sear wheels raised on jack>
?qi&%!g
Rigid rack oooo2297
Anchor plate
-w216AO864
bracket
/IZ16FO13300002298ON-VEHICLE
SERVICEINSPECTION
SPEEDOMETER CHECK
(1) Assure tire pressure at standard value. (Refer to GROUP
- Specifications.)
(2)Gt the vehicle on a speedometer tester.
(3)Set free rollers securely on the floor according to the wheel-base and rear tread of the vehicle (when rear wheels
are to be set on free rollers).
(4) Raise the rear wheels on a jack and place rigid racks
to support the specified positions of the side sills (whenrear wheels are to be raised on a jack).
(5) Make sure the parking brake has been set.
cPWD>
(6)Attach anchoring bars on the tie-down brackets and secure
their ends to the anchor plates.(7) Make sure the tension on the right and left bars is the
same. Also be sure there is enough tension on each bar.(8) Attach a chain or wire to the rear tie-down hole. Make
sure the end of the wire or chain is secured firmly.
(9) Take all other necessary precautions.
(1O)Use a speedometer tester to measure the speedometer’s
indication error.
Standard value:
Standard indication
mph
Allowable range mph
2019-22
4038-44
8057-66
1 801 76-88--I
1 100
Caution
1 94-110
Do not operate the clutch or accelerator abruptly or
decelerate during the operations.
d
TSB Revision
