Page 166 of 738

Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - MFI Circuit
COMPONENT LOCATIONUp to 1993 models and 1994, 1995 models Non Turbo (Federal)
NameSymbol
Air conditioning relay0
Air conditioning switch
Camshaft position sensor
a
Check engine/malfunction indicator lampP
Crankshaft position sensorD
Data link connectorR
EGR solenoid Z
EGR temperature sensor
Engine control module
Engine coolant temperature sensor
Evaporative emission purge solenoid
Fuel pressure solenoid
Heated oxygen sensorE
idle air control motor (stepper motor)L
Name/ Symbol
Ignition coil (ignition power transistor)
Ignition timing adjusting terminal
Injector
(1
Multrport fuel rnjectron (MFI) relay
ParWNeutral position switch c&T>
Power steering pressure switchH
Resistor W
Throttle position sensor (With built-in closed throttleCposition switch)
Turbocharger waste gate solenoid U
Variable induction control motor (DC motor) (withJbuilt-in induction control valve position sensor)
Vehicle speed sensorFIVolume air flow sensor (with built-in intake air A
temperature sensor and barometric pressure sensor)
1 TSB Revision
Page 187 of 738

Downloaded from www.Manualslib.com manuals search engine CIRCUIT DIAGRAMS - Cooling Circuit185
OPERATIONThe engine control module controls the power
transistors (high speed and low speed) in the moduleto provide radiator fan motor and condenser fan
motor rotation controls in accordance with the engine
coolant temperature and vehicle speed.
NOTEIn the event of faulty water temperature sensor,
the engine control module commands the fan motors
(for both radiator and condenser) to rotate at high
speeds.1. Radiator Fan (Low Speed Rotation)
l
When the engine control module turns onthe power transistor (low speed) in the
module, the current flows from the ignition
switch to the engine control module throughthe radiator fan motor relay (LO) coil.
If the current flows to the fan motor relay
coil, the switch of the relay turns on to supplythe motor driving power (for low speed
rotation). This will cause the current to flow
from the battery to the ground through the
radiator fan motor, relay switch and resistor,rotating the radiator fan at low speeds.
2. Condenser Fan (Low Speed Rotation)
l
The power from the NC compressor lock
controller turns on the condenser fan motorrelay (LO) to rotate the condenser fan at
low speeds.3. Radiator Fan, Condenser Fan (High
Speed Rotation)l
When the engine control module turns onthe power transistor (high speed) in the
module. the radiator fan motor relay (HI)
and condenser fan motor relay (HI) will
operate and the motor driving power (for
high speed rotation) is sent to the radiator
fan motor and condenser fan motor to rotate
the radiator fan and condenser fan at high
speeds.
TROUBLESHOOTING HINTS1. Neither the radiator fan nor condenser
fan rotate at all.
l Check fusible link No. 5.
2. Only the condenser fan does not
operate.l Check dedicated fuse No. 8.
3. The condenser fan do not operate in the
low speed mode, but operate otherwise.
(1) The A/C compressor magnet clutch does
not enter the “ON” state.l Check whether the output of the air
conditioning compressor lock controller
unit is available.
(2) The A/C compressor magnet clutch enters
the “ON” state.l
Check the condenser fan motor relay
(LO)-4. The radiator fan and condenser fan do
not operate in the high speed mode, but
operate otherwise.l Check the engine control unit.
Fan Operating Mode
VehicleA/C compressor lockspeedcontroller output
k%
80 or less[50 or less]
LO
(OV)
80 or more[50 or more]HI (12V)
,_ -
Engine coolanttemperature
$1
Approx. 95 [203] or less
Approx. 95
[203] or more
Approx. 105
[221] or more
Approx. 105
[221] or less
Approx. 105
[221] or more
Approx. 105
[221] or less
Approx. 105
12211 or moreTransistor
Transistor
in enginein engineRadiatorCondensercontrol unitcontrol unitfanfan
Low speedHigh speed
OFF
OFFOFFOFF
ONOFFLow speedOFF
ON
ONHigh speedHigh speed
OFF
OFFOFFOFF
ONONHigh speedHigh speed
ON
OFFLow speedLow speed
ON
ONHigh speedHigh speed
1 TSB Revision1
Page 314 of 738
Downloaded from www.Manualslib.com manuals search engine 312CIRCUIT DIAGRAMS - Full Auto Air Conditioning Circuit
COMPONENT LOCATION
NameSymbol
Name
Symbol
IAir conditioning compressor lock controllerII IDual pressure switchlc I
Air conditioning control unit
Air-inlet sensorEEngine control moduleE
H
Engine coolant temperature sensorJ
IAir-therm0 sensorFEngine coolant temperature switch*
AI
Blower motor relayLInterior temperature sensorNI
Blower motor relay (HI)
Condenser fan motor relay (HI)IMagnetic clutch relayB
B
Photo sensorG
ICondenser fan motor relay (LO)BRadiator fan motor control relay*BI
Data link connector (from 1994 models)
Revolution sensor
I- z Thermostat*Data link connector (up to 1993 models)
D
D
NOTEl Up to 1993 models
S16FO257L19FO13400002687
01 \\a\Condenser fan\Radiator fan mo-, motor relay (LO)
Condenser fan motor9%Magnetic clutchrelav (HI)relav. . ,
. .
I,- ?!6F0030
TSB Revision
Page 507 of 738
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauaes
SERVICE SPECIFICATIONS
Items
Standard values
Speedometer indicationerror
mph
2019-22
4038-44
1 57-66
1 76-88I
1001 94-110I
Tachometerindicationerrorrpm1,000f 100
3,000
f150
5,000f 250
6,000
Ik 300
Fuel gauge unit resistance R/ Point F_I3f2I
Point E
Fuel gauge unit float heightPoint F
mm (in.)
Point E
Engine coolant temperature gauge unit resistance [at 70°C (158”F)] Q110+7
18.6-21.6 (.73-.85)193.4-l
96.4 (7.61-7.73)
104 f 13.5
Fuel gauge resistance QBetween A - B/ Approx. 254I
Between A - CApprox. 101I
Between B - CApprox. 153I
Enginecoolant temperature Between A - B
gauge resistance QBetween A - CApprox. 51
Approx. 139
Between B
- C/ Approx. 190I
Oil pressure gauge resistance QApprox. 42I
Pressure gauge resistance QApprox. 72ISEALANT
ItemsSpecified sealantType
Engine coolant temperature gauge3M Nut Locking Part No. 4171 or Semi-drying sealant
unitequivalent
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Page 509 of 738
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauges54-13
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OILPRESSURE
E#F"
(B-36)HRlOMOOAB
ENGINECOOLANT
TEMPERATURE
GAUGE UNIT
(B-01)
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Page 511 of 738
Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauges54-15
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ENGINE
COOLANT
TEMPERATURE
GAUGE UNIT
(B-01)
(c-69)
HRlOMOlAB
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Page 514 of 738

Downloaded from www.Manualslib.com manuals search engine 54-18CHASSIS ELECTRICAL - Meters and Gauges
OPERATION
l
When the ignition key is at the “ON” position,the fuel gauge is activated.
l
When there is much fuel, the unit’s resistanceis small and the current flowing in the circuit
is great, so the gauge’s indicator indicates inthe “F” area.
l When there is little fuel, the unit’s resistance
is high and the current flowing in the circuit
is small, so the gauge’s indicator indicates inthe
“E” area.
lWhen the ignition key is at the “ON” position,
the engine coolant temperature gauge is acti-
vated.l
When the engine coolant temperature is high,
the unit’s resistance is low and there is a greatflow of current in the circuit, so the gauge’s
indicator indicates in the “H” area.
l
When the engine coolant temperature is low,
the unit’s resistance is high and there is a smallflow of current in the circuit, so the gauge’s
indicator indicates in the “C” area.
/Speed sensor (electrical speedometer type)>l Pulses are produced in accordance with the
vehicle speed, and vehicle-speed signals areinput to systems (the MFI system, etc.) that
regulate according to the vehicle speed.
TROUBLESHOOTING HINTS
1.The fuel gauge doesn’t function, or shows the
incorrect indication.
(1) Disconnect the connector of the fuel pumpand gauge unit assembly; the ‘F” side is
indicated when terminal (5) is then
grounded.l Check the fuel gauge.
2.The engine coolant temperature gauge doesn’t
function, or shows the incorrect indication.
(1)The “l-l” side is indicated when the connector
of the engine coolant temperature gauge
unit is disconnected and then grounded.l
Check the engine coolant temperature
gauge unit.
3. Systems dependent upon control according to
the vehicle speed do not function correctly.l Check the reed switch (mechanical
speedometer type)l Check the speed sensor (electrical
speedometer type)
coil pressure gauge>l
When the ignition key is at the “ON” position,
the oil pressure gauge is activated.
lWhen oil pressure is high, the internal contacts
of the gauge unit are kept closed for a longerperiod of time. This causes more current to
flow in the circuit, and the gauge pointer swings
to the high pressure side.
lWhen oil pressure is low, the internal contactsof the gauge unit open in a shorter period of
time. Therefore, there is less current flowing
in the circuit and the gauge pointer swings to
the low pressure side.
lWhen the ignition key is set to the “ON” position,the gauge indicator will be at
“0”.l
When the engine is started, the indicator will
move from
“0” to the minus (-) side, and then,as the boost level increases, it will move to
the plus
(+) side.
l When the ignition key is placed in the “ON”
position, the voltage gauge operates and indi-
cates a battery voltage of approximately 12 V.l
When the engine is started, the voltage gauge
indicates a battery voltage of 12 to 16 V, indicat-ing that the battery is on charge.
4. The oil pressure gauge doesn’t function, or
shows the incorrect indication.
(1)The “H” side is indicated when the connectorof the oil pressure gauge unit is discon-
nected and then grounded.l Check the oil pressure gauge unit.
5.The meter illumination light does not illuminate.
(1) The tail lights illuminate.l Check the rheostat.
6. The voltage gauge doesn’t function, or shows
the incorrect indication.l Check the voltage gauge.
TSB Revision
Page 525 of 738

Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Meters and Gauaes
i
ENGINE COOLANT TEMPERATURE GAUGE SIMPLE CHECKConnect the harness connector via a
test light to the ground.
Remove the water temperature gauge
unit coupling connector.
t
Place the ignition switch in the ON posi-tion.
I
(12 v’3.4 w) \ //Z16FO13lCheck the test light and gauge conditions.
i(1) Test light lights. (Pointer of gauge does not swing.)_____c Replace water temperature gauge.
[ (2) Test light lights. (Pointer of gauge swings.)Replace water temperature gauge unit.
[ (3) Test light does not light. (Pointer of gauge does not swing.)/-------I Correct harness.
ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK
To check, remove engine coolant temperature gauge unit from
the thermostat housing.
Engine Coolant Temperature Gauge Unit Resistance
(1)Immerse unit in 70°C (158OF) water to measure resistance.Standard value: 104
f 13.5 Sz(2) After checking, apply the specified sealant around the
thread of engine coolant temperature gauge unit and install
on the thermostat housing.
Specified sealant:3M Nut Locking Part No. 4171 or equivalent
TSB RevisionI