1996 Mercury Villager check engine

Servicing Your Villager
311
[SV15500(ALL)02/94]
10-1/2 pica
art:0040196-B
Selecting the right viscosity for your climate
%*
[SV15575(ALL)03/95]
Synthetic engine oils which are CERTIFIED and of the preferred
viscosity may be used in your engine. The engine oil and oil
filter must still be changed according to the maintenance
schedule.
%*
[SV15600(ALL)01/95]
Checking and Adding Engine Oil
*
[SV15700(ALL)03/95]
Since the proper amount of engine oil is important for safe
engine operation, check the oil using the dipstick each time you
put fuel in your vehicle. Remember the engine must be off, the
oil must be warm and the vehicle must be parked on level
ground.
%*
[SV15800(ALL)03/95]
Checking the engine oil level:
*
[SV15900(ALL)02/95]1.
Turn the engine off after it has warmed up and allow a few
minutes for the engine oil to drain back into the oil pan.
[SV16000(ALL)07/95]2.
Set the parking brake fully and make sure that the gearshift
is securely latched in P (Park).
*
[SV16100(ALL)02/95]3.
Open the hood. Protect yourself from engine heat.
*
[SV16200(ALL)03/95]4.
Locate the engine oil dipstick (highlighted in yellow) and
carefully pull it out of the engine.
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Update:Wed Jun 5 12:25:18 1996

312
*
[SV16300(ALL)01/95]5.
Wipe the dipstick clean and put it back into position, making
sure it is fully seated.
[SV16400(ALL)05/93]
7-1/2 pica art:0040218-A
Engine oil dipstick
[SV16500(ALL)05/94]6.
Carefully pull the dipstick out again. If the oil level is below
the ªLº line, add engine oil as necessary. If the oil level is
beyond the letter ªH,º engine damage or high oil
consumption may occur and some oil must be removed from
the engine.
*
[SV16600(ALL)01/95]7.
Put the dipstick back in and make sure it is fully seated.
%*
[SV16650(ALL)03/95]
Adding engine oil
*
[SV16700(ALL)01/95]
It may be necessary to add some oil between oil changes. Make
sure you use a CERTIFIED engine oil of the preferred viscosity.
Your vehicle's warranty coverage may not apply if engine
damage is caused by the use of improper engine oil.
*
[SV16800(ALL)03/95]
Add engine oil through the oil filler cap highlighted in yellow.
To add oil, remove the filler cap and use a funnel to pour oil
into the opening. Be careful not to overfill the engine. Recheck
the oil level after you finish adding oil.
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314
%*
[SV18400(ALL)03/95]
Engine Coolant
%*
[SV18500(ALL)09/95]
Checking the Engine Coolant
*
[SV18550(ALL)08/95]
NOTE: Be sure to read and understandPrecautions When
Servicing Your Vehicleat the beginning of this chapter.
[SV18600(ALL)01/93]
Your vehicle's engine coolant protects the engine from
overheating in the summer and from freezing in the winter.
Check the level of the engine coolant at least once a month, but
preferably each time you stop for fuel. Simply check the coolant
reservoir, located in the engine compartment. The coolant
should stay between the MIN and MAX marks. It will be closer
to MAX when the engine is warm and closer to MIN when the
engine is cold. To locate the coolant reservoir, see the diagram
of your vehicle's engine underEngine Compartmentin this
chapter.
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Update:Wed Jun 5 12:25:18 1996

Servicing Your Villager
317
[SV19600(ALL)05/96]
Recycled engine coolant
[SV19700(ALL)05/96]
Ford Motor Company recommends that Ford and
Lincoln-Mercury dealers use recycled engine coolant produced
by Ford-approved processes. Not all coolant recycling processes
produce coolant which meets Ford specification ESE-M97B44-A,
and use of such coolant may harm engine and cooling system
components.
[SV19800(ALL)05/96]
Always dispose of used automotive fluids in a responsible
manner. Follow your community's regulations and standards for
recycling and disposing of automotive fluids.
[SV19900(ALL)05/96]
Coolant refill capacity
[SV19950(ALL)05/96]
To find out how much fluid your vehicle's cooling system can
hold, seeRefill capacities for fluidsin the Index.
[SV20000(ALL)05/96]
Have your dealer check the engine cooling system for leaks if
you have to add more than a quart (liter) of engine coolant per
month.
[SV20100(ALL)05/96]
Severe winter climate
[SV20200(ALL)05/96]
If you drive in extremely cold climates (less than-34ÊF [-36ÊC]),
it may be necessary to increase the coolant concentration above
50%. Refer to the chart on the coolant container to ensure the
coolant concentration in your vehicle is such that the coolant
will not freeze at the temperature level in which you drive
during winter months. Never increase the engine coolant
concentration above 60%. Leave a 50/50 mixture of engine
coolant and water in your vehicle year-round in non-extreme
climates.
[SV20300(ALL)05/96]
Checking hoses
[SV20400(ALL)05/96]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
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Update:Wed Jun 5 12:25:18 1996

Servicing Your Villager
335
[SV34000(ALL)09/93]
13-1/2 pica
art:0040205-C
Brake fluid master cylinder reservoir
%*
[SV34100(ALL)03/95]
Power Steering Fluid
*
[SV34200(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
%*
[SV34300(ALL)03/95]
Checking and Adding Power Steering Fluid
*
[SV34400(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will be at the right temperature when the engine
coolant temperature gauge in the instrument cluster is near
the center of the NORMAL operating temperature range.
*
[SV34500(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV34600(ALL)03/93]3.
Then turn the engine off.
*
[SV34700(ALL)01/93]4.
Check the fluid level in the power steering fluid reservoir.
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Update:Wed Jun 5 12:25:18 1996

364
*
[SV44300(ALL)01/95]
Do not drive your vehicle if it does not operate properly. See
your dealer if the engine runs on for more than five seconds
after you shut it off or if it misfires, surges, stalls, or backfires.
*
[SV44400(ALL)11/93]
Information about your vehicle's emissions control system is on
the Vehicle Emission Control Information decal located on or
near the engine. This decal identifies engine displacement and
gives some tune-up specifications.
%*
[SV44405(ALL)07/95]
Readiness for Inspection/Maintenance Testing
*
[SV44410(ALL)07/95]
In some localities it may become a legal requirement to pass an
Inspection/Maintenance (I/M) test of the On-Board Diagnostic
(OBD) II system. If the vehicle's powertrain system or its battery
has just been serviced, the OBD II system is reset to a not ready
for I/M testing condition. To prepare for I/M testing, the law
specifies a ªneed for additional mixed city and highway driving
to complete the checkº of the OBD II system. As soon as all of
the OBD II system checks are successfully completed, the OBD
II system is set to the ready condition. The amount of driving
required to reach the ready condition varies with individual
driving patterns. To complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle defined below.
If the vehicle owner cannot or does not want to do the
additional driving required by law, a service center can perform
this drive cycle as it would any other type of repair work.
*
[SV44415(ALL)09/95]
OBD II Drive Cycle
*
[SV44420(ALL)06/95]
The following steps must be run in the order shown. If any
steps are interrupted, repeat the preceding step. Any safe
driving mode is acceptable between steps.
*
[SV44425(ALL)06/95]
Always drive vehicle in safe manner according to traffic
conditions and obey all traffic laws.
*
[SV44430(ALL)07/95]
The engine must be warmed up and at operating temperature
before proceeding with the drive modes of the following OBD II
Drive Cycle.
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Update:Wed Jun 5 12:25:18 1996

370
%*
[SV46500(ALL)01/95]
Engine
*
[SV46600(ALL)01/93]
n
Start the engine every fifteen days. Run it at fast idle until it
reaches normal operating temperature.
*
[SV46700(ALL)01/93]
n
With your foot on the brake, shift the transaxle into all gears
while the engine is running.
%*
[SV46800(ALL)01/95]
Fuel system
%*
[SV47000(ALL)07/94]
n
Fill fuel tank with high-quality unleaded fuel until the first
automatic shutoff of the fuel pump nozzle.
*
[SV47100(ALL)09/95]
NOTE: During extended periods of vehicle storage (60 days or
more), fuel may deteriorate due to oxidation. This can
damage rubber and other polymers in the fuel system
and may also clog small orifices.
*
[SV47200(ALL)01/95]
Ford Gas Stabilizer should be added whenever actual or
expected storage periods exceed 60 days. Follow the instructions
on the label. The vehicle should then be operated at idle speed
to circulate the additive throughout the fuel system.
*
[SV47300(ALL)01/95]
A volatile corrosion inhibitor added to the fuel system will
protect the fuel system's inner surfaces from corrosion. Follow
the instructions packaged with the product.
%*
[SV47400(ALL)01/95]
Cooling system
*
[SV47500(ALL)01/93]
n
Protect your vehicle against freezing temperatures.
%*
[SV47600(ALL)01/95]
Battery
*
[SV47700(ALL)01/93]
n
Check and recharge the battery as necessary.
*
[SV47800(ALL)01/95]
n
Keep connections clean and covered with a light coat of
grease.
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Update:Wed Jun 5 12:25:18 1996

388
Chime
headlamps on.................... 77
key in ignition.................... 58
safety belt...................... 70
Circuit breakers
checking and replacing............... 346
see also fuses.................... 337
Cleaning your vehicle
chrome and aluminum parts.............. 7
engine compartment................. 302
exterior....................... 6
exterior lamps................... 114
fabric....................... 165
headlamps..................... 114
instrument panel................... 7
plastic parts..................... 7
polishing....................... 6
rustproofing..................... 7
safety belts...................... 23
tail lamps..................... 114
upholstery and interior trim............. 165
washing....................... 6
waxing........................ 6
wheels....................... 329
Climate control system
air conditioning.................... 91
heating........................ 91
Clock......................... 217
Clutch, fluid reservoir................. 333
Cold engine starting................... 60
Combination lap and shoulder belts........... 9,11
Controls
instrument panel................... 89
mirrors....................... 169
steering column................... 123
File:vxixn.ex
Update:Fri Jun 7 09:28:47 1996