1996 HONDA CIVIC Fuel rail

'99 - 00 models:
EVAPORATIVE EMISSIONIEVAP} PURGE CONTROLSOLENOID VALVETroubleshooting, page 1 1'288FUEL GAUGE SENDING UNITTesting, see section 23
FUEL VAPOR PIPE
ONBOARD REFUELING VAPORR€COVERY IORVRIVENT SHUT VALVETest, page 11 296
EVAPORATIVE EMISSION
{EVAP) CONTROL CANISTERVENT SHUT VALVETroubleshooting, Page 1 1_288
EVAPORATIVE EMISSION
FUEL FILTERBeplacement, page 11-235
FUEL FEED PIPE
FUEL RETURN PIPE
FUEI- PUMPTesting, page 11 236Replacement, page 11-236
FUEL FILLCAP
{EVAPI CONTROLTroubleshooting, page 1 1_288
FUELPULSATION DAMPEB
FUEL INJECTORSReplacement, page 1 1'232
FUEL PRESSUREREGULATOR
EVAPORATIVE EMISSION
{EVAP) BYPASS SOLENOIDVALVETroubleshooting, page 1 1-288
FUELRAIL
FUEL TANK PRESSURESENSOBTroubleshooting, Page 1 1'274
EVAPORATIVE EMISSIONIEVAPI TWO WAY VALVETesting, page 11 295
Testing, page 11-234Replacement, page 11 234FUEL TUBE/OUICK.CONNECTFITTINGSPrecautions, page 1 l-227Disconnection, page 11 227Connection, page 1 1-228
Replacement, page 1 1-241
I(cont'd)
1 1-9

Fuel Supply System
Fuel Injectors
Replacement
@ Do not smoke when working on the tuel systgm, Keep gp6n flames away from your work area
'f. Relieve the fuel pressure (see pages 11-230,231J.
2. Disconnect the connectors from thefuel injectors (D16Y7 engine: Remove the air cleaner).
3. Disconnect the vacuum hoses from thefuel pressure regulator. Placeashoptowel overthefuel return hose, then dis-connect it from the fuel pressure regulator. Disconnect the vacuum hoses and 2P connector from the EVAp purgecontrol solenoid valve.
4. Remove the retainer nuts on the fuel rail.
5. Disconnect the fuel rail.
6. Removethefuel injectors from the intake manifold.
D16Y5, D16Y8 engine:
NOTE: lllustration shows D16Y8 engine.
D16Y5 engine is similar.
12 N.m11.2 kgl.m,8.7 rbt.ft)
12 N.m11.2 lgl.m,8.7 rbt.ftl
.q
wE4
Y
Ve
ffi}Yg
E
O.RINGReplace.
CUSHIONRINGReplace.
O.RINGReplace.
cusl{toNRINGReplace.
SEALRINGReplace.
ffi
E
EV
R
w
t
YEVAPPURGE CONTNOLSOLENOID VALVE
FUEL
11-232

\J
81642 engine:
EVAP
12 N.m
{1.2 kgl m;8.? lbt.ft)
FUELPRESSUREREGULATOR
O.RINGReplace.
cusHloNRINGReplace.
PURGE CONTROLSOLENOID VALVE
\
SEALRINGReplace.
7. Slide new cushion rings onto the fuel injectors.
8. Coat newO-ringswith clean engineoil, and putthem onthefuel injectors.
9. Insert the fuel injectors into the fuel rail first.
10. Coatnewseal rings with clean engine oil,and press them intothe intake manifold.
11. To prevent damage to the O-rings, installthe fuel injectors inthefuel rail first, then install them inthe intake manifold.
'12. Install and tighten the retainer nuts.
13. Connect the vacuum hoses and fuel return hose to the fuel pressure regulator, Connect the vacuum hoses and 2P
connector to the EVAP purge control solenoid valve.
14. Install the connectors on the fuel inl'ectors (D16YI engine; Install the air cleaner).
15. Turn the ignition switch ON (ll), butdo not operate the starter. After the tuel pump runs for approximately two seconds,
the fuel pressure in the fuel line rises. Repeat this two or three times, then check whether there is any fuel leakage.
11-233