Troubleshooting
Troubleshooting Procedures (cont,dl
ll, Engine Control Module (ECM)/powertrain Control Module (pCM) Reset procedure
NoTE: Resetting the EcM/PcM will erase any stored DTcs and any freeze data. lt will also restart all readiness codemonitors.
Either of the following actions will reset the ECM/PCM.
. Use the OBD ll scan tool or Honda pGM Tester to clear the EClM,s/pCM,s memory.
NorE: see the oBD ll scan tool or Honda PGM Tester user's manuals for specific operating instructions.
' Turn the ignition switch oFF. Remove the BACK uP (7.5 A) fuse from the under-hood fuse/relay box for 10 sec-onds.
NorE: Bemoving the BACK uP (7 5 A) fuse cancels the clock and the radio presets. Make note of the customer,spresets so you can reset then
lll. Final Procedure (this procedure must be done after any troubleshoottng)
1. Remove the SCS Service Connector if it is connected.
NoTE: If the Scs service connector is connected and there are no DTcs stored in the EcMipcM, the MtL will stayon when the ignition switch is turned ON 0l).
2. Do the ECM/PCM Reset procedure.
3. Turn the ignition switch OFF.
1-82
lf the inspection for a particular code requires voltage or resistance checks at the ECM/PCM connectors, remove the right
kick panel. Pull the carpet back to expose the ECM/PCM. Remove the ABS control unit if so equipped. unbolt the EcM/
PCM bolt. Turn the ignition switch oFF, and connect the backprobe sets and a digital multimeter as described below
check the system according to the procedure described for the appropriate code(s) listed on the following pages'
The illustrationshows '96 - '98 models.
How to Use lhe Backprobe Sets
connect the backprobe adapters to the stacking patch cords, and connect the cords to a multimeter. using the wire insula-
tion as a guide for the contoured trp of the backprobe adapter. gently slide the tip into the connector from the wire side
until it comes in contact with terminal end of the wire'
BackProbe
BACKPROEE SET
07SAZ - 001000A lTwo
DIGITAL MULTIMETER(Commercially avail.bleI orKs - AHM - 32 - oo3 (cont'd)
KICK PANEL
1 1-83
Troubleshooting
Engine/P_o_wgrtrain Control Module Terminal Arrangement('96 - 98 Models '99 - 00 Dt6y5 engine with M/T) tc'oniOi
ECM/PCM CONNECTOR C {31PI
1
CKFP
2
CXPPTDCPa
ACS
5
sTs
7
scsII
rMA
10
v8u121314t51517
ALTF
TE
vss23lP+
21252930
TMA
Wire side of female terminalsECM/PCM CONNECTOR C (31PI
NOTE: Standard baftery voltage is 12 V
'1: USA modelr2rA,.T (D16Y7, O16Y8 ensane)*3: CVT (O16Y5 engine)*4: Ay'T and O16Y7 engine'5: Excepl A./T snd Dl6Y7 engine16: Ay'T (D16Y8 ensine){7: CVT (Dl6Y5 eosine) and O16Y8 enoine"8: 96 Dl6Y8 engine (coupe),'97 D16y8 engine (coupe: atl:ed-9I t!!rnodelr,'98 D16y5 ensine,,98 D16y8 e;sine.D16Y5 lM/T) ensine
1-90
19: D16Y5 engine'10: M/T (Dl6Y5 engine)*11r Except M/T 116Y5 engine)*12: D16Y5, D16Y8 engine*13: Dl6Y8 enqine*14: O16Y7 enginei15: '-97 O16Y7 engjne (coupe: KL modet, sedan: KL (LX) modet),'98D16Y7 enqine'99 - 00
1
To.min!lnumberWiracoloaTorminalnameDo6criptlonSignal
1BLU/REDCKFP (CKF SENSOR P SIDE)Detects CKF sensor.With engine running: pulses2BLUCKPP (CKP SENSOF PSIDE)Detects CKP sensor.With engine running: pulses3GRNTDCP {TDC SENSOR PSIDE}Detects TDC sensor,With engine running: putses4YELCYPP (CYP SENSOR P SIDE)Detects CYP sensor.With engine running: pulses
5BLU/FEDACS {Tr'C SWITCH SIGNAL)Detects ,ay'C sw;tch signat.With Iy'C switch ONr 0 VWith Ay'C switch OFF: batrery vottage
6BLU/ORNSTS (STARTER SWITCHSIGNAL)Detects staner swilch signal,With staner switch ON ltlt): batery vohageWith staner switch OFF: 0 V
8RNSCS (SERVICE CHECKSIGNAL)Detects service check connector signal{the signalcausing a OTC indicationlWith the connector connected: O Vwith the connector disconnected: about 5 vor battery voltageLT 8LUK,LINE (DLC)Sends and receives scan iool signal,Wirh ignition switch ON { ): about 5 V
9+3GRYDat6 communication with TCM: ECMcontrol ctat6 outputWith ignition switch ON (tt):putses
10WHT/BLUVBU (VOLTAGE BACK UP)Power source forthe ECM/PCMcontrol circuit. Power sourc€ lortheDTC memory
Battery voltage at all times
11WHT/REDCKFM {CKF SENSOR MSIDE)Ground tor CKF sensor signal.
12CKPM (CKP SENSOR MSIDE)Ground for CKP sensor s;gnat.
REDTDCI\4 (TDC SENSOR MSIDE)Ground for TDC sensor signal.
14BLKCYPM (CKP SENSOB MSIDE}Groond for CYP sensor signal.
15."BLU/BLKVTM (VTEC PRESSUREswtTcH)Oetscts VTEC pressure switch signal.Wrth engine at low enginespeed:0 VWth engineathigh engine speed: tatteryvoltase
16GRN
PSPSW (P/S OIL PRESSUREswtTcH)Detects PSP switch signal.At idle with steering wheel in straight aheadposition:0 VAt idle with stsering wheet at fult tock batteryvoltage'17WHT/REDALTF (ALTERNATOR FRSIGNAL)Detects ahernator FR signal.With fullyw6rmed up engine running:0 V- bat-teryvohage (depending on electricat toad)18BLUI/VHTVSS {VEHICLE SPEED SEN-SOR}Oetects VSS signal.Whh ignitjon switch ON {tt) and front wheetsrotating: cycles 0 V- 5 V23+14BLKlP+ {HO2S PUtr4P CELL +}Controls HO2S pump ce .With ignition switch ON (ll): abour 0.5 - 5.3 V
24.10REDrP-, vs- {Ho2s coMt oN)Reference voltage supply.With fullywarmed up engine et idle:about2.6-2.8 V25*roVS+ (VS CELL VOLTAGE)Detects VS cell voltage.With ignition switch ON t): abour 7 V
29LT GRN*'ATPNP (Ar'T GEAR POSI,TroN swrTcH)Deteds Ay'T g6srposhion switch signat.In E orE position: O Vln any other position: battery vottage
RED{roCLSW (CLUTCH SWITCH}Detects clutch switch signal,Wilh clutch pedal released: about 5 VWith clutch pedal deDressed: O V30PNK4TMBData communication with TCM:ECM controldata inputWith ignit;on switch ON (lt):putses
PGM-FI System
System Description
CKP/TDC/CYP Sensor
MAP Sensor
IAT SensorTP SensorEGR Valve Lift Sensor*'Primary H02SSecondary HO2SVSSBARO SensorELD*'KS€Starter SignalALT FR SignalAir Conditioning SignalA/T Gear Position SignalBattery Voltage {lGN.1}Erake Switch SignalPSP Switch SignalFuel Tank Pressure Sensor*iVTEC Pressure Switch*5Clutch Switch Signal*6Countershaft Speed SensornBMainshaft Speed Sensorrs
-\
----t /
F;ilrr j"-----fi-tri-'r.;l
Fb"t."'i" d" c;;il
F,h"'c;;tr*".io";-l
@."r.l"sc;;ll
EaM/PcM B""k-p F"""till
r\
-:/
Fuel IniectorsPGM-Fl Main Belay {Fuel Pump)MILIAC Valve!y'C Compressor Clutch RelayRadiator Fan Relay*,Condenser Fan RelayALT*'lcMEVAP Purge Control Solenoid
Primary HO2S HeaterSecondary H02S HeaterEGR Control Solenoid Valve*rEGR valve*6EVAP Bypass Solenoid Valve*'EVAP Control Canister Vent Shut
VTEC Solenoid Valve*5DLCLock-up Control Solenoid Valve*aShift Control Solenoid Valve*3Linear Solenoid Valve*3
*1: Dl6Y5 engine*2: USA model*3: CW (D16Y5 ensine), D16Y8 engine and 81642 ensine*4: '96 D16Y8 engine lcoupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model),'97 D16Y8 engine {coupe: all models, sedan: KLmodel),'98-all models,'99'all models,'00-all models+5: D16Y5, D16Y8,816A2 engine*6: M/T (D16Y5 enginei*7: CVT 1D'l6Y5 engine)+8: A/T (D16Y7, D16Y8 engine)*9: '96 D16Y5 engine,'96 D16Y7 engine,'96 Dl6Y8 engine (sedan),'97 D16Y5 engine,'97 Dl6Y7 engine (coupe: KA, KC models, sedan:KA, KC, KL (LX) models, hatchback: all models),'97 D16Y8 engine (sedan: KA, KC modelsi
PGM-FI Sy3lem
The PGM-Fl system on this model is a sequential multipon fuel injection system.
Fuel iniector Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold air flow rates.
The basic discharge duration, after being read out from the memory. is further modified by signals sent from various sen-
sors to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve llAC Valve)
When the engine is cold. the A,/C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
. The ECM/PCM contains memories for basic ignition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. Aknockcontrol system was adopted which sets the ideal ignition timing for the octane rating ofthegasoline used.*3
Othgr Control Funqtions
1. Starting Control
When the engine is started, the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on, the ECM/PCM supplies ground to the PGM-Fl main relay that sup-plies current to the fuel pump for two seconds to pressurize the fuel system.. When the engine is running, the ECI\4PCM supplies ground to the PGM-FI majn relay that supplies current to the fuel
oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
11-104
INPUTS
ENGINE CONTROL MODULE (ECMY
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS
3.
5.
6.
1.
Fuel Cut-off Control
. During deceleration with the throttle valve closed, current to the fuel injectors is cut off to improve fuel economy at
speeds over the following rpm:. D16Y5 engine (M/T):850 rpm. D]6Y5 engine (CVT), D'16Y8 engine (USA M/T): 920 rpm
. Dl6Y8 engine (USA A,/I), D16Y7 engine (USA A,/T);910 rpm
. D16Y8 engine (Canada M/T), D16Y7 engine (canada): 990 rpm
' D16Y8 engine (Canada M/T): 1,000 rpm
. 816A2 engine: 970 rpm
. Fuel cut-off action also takes place when engine speed exceeds 6,900 rpm (D16Y5, D16Y7 engine; D'16Y8 engine:
7,000 rpm. 816A2 engine: 8.100 rpm), regardless of the position of the throttle valve, to protect the engine from
over-rewing. With '99 Dl6Y7 engine (A,/T) and '99 D16Y8 engine (A./T), the PCM cuts the fuel at engine speeds over
5,000 rpm when the vehicle is not moving.
IVC Compressor Clutch Relay
When the ECM/PCM receives a demand for cooling from the air conditioning system, it delays the compressor from
being energized, and enriches the mixture to assure smooth transition to the A,/C mode
Evaporative Emission (EVAP) Purge Control Solenoid Valve*'
When the engine coolant temperature is above 154'F (68'C). the ECM/PCM controls the EVAP purge control solenoid
valve which controls vacuum to the EVAP purge control canister.
Evaporative Emission (EVAP) Purge Control Solenoid Valve*a
When the engine coolant temperature above 154"F (68"C), intake air temperature above 32"F (0'C) and vehicle speed
above 0 mile (0 km/h) or [Ay'C compressor clutch on and intake air temperature above 160"F (41'C)], the ECM/PCM
controls the EVAP purge control solenoid valve which controls vacuum to the EVAP purge control canister.
Exhaust Gas Recirculation (EGR) Control Solenoid Valve*?
When EGR is required for control of oxides of nitrogen (NOx) emissions. the ECM controls the EGR control solenoid
valve which supplies regulated vacuum to the EGR valve
Alternator Control
The system controls the voltage generated at the alternator in accordance with the electrical load and driving mode,
which reduces the engine load to improve the fuel economy.
ECM/PCM Fail-safe/Back-up Functions
1. Fail safe Function
When an abnormality occurs in a signal from a sensor, the ECM/PCM ignores that signal and assumes a pre-pro-
grammed value for that sensor that allows the engine to continue to run.
2. Back-uD Function
When an abnormality occurs in the ECM/PCM itself, the fuel injectors are controlled by a back-up circuit independent
of the system in order to permit minimal driving.
3. Self diagnosis Function lMalfunction Indicator Lamp (MlL)l
When an abnormality occurs in a signal from a sensor, the ECM/PCM supplies ground for the lvllL and stores the DTC
in erasable memory. When the ignition is initially turned on, the ECM/PCM supplies ground for the MIL for two sec-
onds to check the MIL bulb condition.
4. Two Trip Detection Method
To prevent false indications, the Two Trip Detection Method is used for the HO2S, fuel metering-related. idle control
system, ECT sensor, EGR system and EVAP control system self-diagnostic functions. When an abnormality occurs,
the ECM/PCM stores it in its memory. When the same abnormality recurs after the ignition switch is turned OFF and
ON 0l) again, the ECM/PCM informs the driver by lighting the MlL. However, to ease troubleshooting, this function is
cancelled when you jump the service check connector. The MIL will then blink immediately when an abnormality
occurs,
5. Two (or Three) Driving Cycle Detection Method
A "Driving Cycle" consists ot starting the engine. beginning closed loop operation, and stopping the engine. lf misfir-
ing that increases emissions is detected during two consecutive driving cycles, or TWC deterioration is detected dur-
ing three consecutive driving cycles, the ECM/PCM turns the MIL on. However, to ease troubleshooting, this function
is cancelled when you jump the service check connector. The MIL will then blink immediately when an abnormality
occurs.
(cont'd)
1 1-1 05
.1.
ldle Control System
ldle Speed Setting
Inspection/Adiustmenl
'96, '97 Dl6Y5. '96 - 00 Dl5Y8 sngine with M/T
NOTE:
. Before setting the idle speed, check the following
items:- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
o (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3.000 rpm withno load (taansmission in neutral) until the radiatorfan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the IAC valve connector.
4.lf the engine stalls, restart the engine with the accel-
erator pedal slightly depressed. Stabilize the rpm at1,000, then slowly release the pedal until the engineidles.
Check idling in no-load conditionsr headlights. blowerfan. rear defogger, radiator fan, and air conditioner
are not operating.
ldle spsed should be:
450 1 50 rpm
11-220
Adjust the idle speed, if necessary, by removing thecap and turning the idle adjusting screw.
NOTE; After adjusting the idle speed in this step,recheck the ignition timing (see section 23).
lf it is out of spec, go back to step 4.
IDLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connector on the IAC valve, then
do the ECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
ldle sp€sd should b€:
670 i 50 rpm IUSA)750 t 50 rpm {Canada}
9. ldle the engine tor one minute with headlights {Low)ON. and check the idle speed.
ldle speed should be:
750 :r 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air conditioneron, then check the idle speed.
ldle speed should be:
810150 rpm
NOTE: lf the idle speed is not within specification,see Symptom Chan on page 11-84.
ldle Control System
ldle Speed Setting (cont'dl
Inspeqtion/Adiustment
38 D16Y5 engine whh M/T,'99 - 00 81642 engine
NOTE: Before setting the idle speed, check the follow-ing items;- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
'1. Start the engine. Hold the engine at 3,000 rpm withno load (transmission in neutral) until the radiatorfan comes on, then let it idle.
Connect a tachometer.
Disconnect the IAC valve 2P connector and the EVAPpurge controlsolenoid valve 2P connector.
EVAP PURGECONTROLSOLENOID VALVE
lf the engine stalls, restart the engine with the accel-erator pedal slightly depressed. Stabilize the rpm at1.000, then slowly release the pedal until the engineidles.
Check idling in no-load conditions: headlights, blowerfan, rear defogger, radiator fan, and air conditionerare not operating.
ldl€ speed should be:
450 i 50 rpm
11-222
lf necessary, adjust the idle speed, by removrng lnecap and turning the idle adjusting screw.After adjusting the idle speed recheck the ignitlontiming (see section 23). lf it is out of spec, go backto step 4. |DLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connectors to the IAC valve andthe EVAP purge control solenoid valve, then do theECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle sDeed.ldle speed should bo:
USA:
D16Y5 engine: 670 i 50 rpm
81642 engine: 700 i 50 rpm
Canada:
81642 engine: 750 t 50 rpm
NOTE: lf the idle speed increases to 8lO t 50 rpm,this means the EVAP system is purging the canister.To stop the purging temporarily, raise the enginespeed above 1,000 rpm with the accelerator pedal,
then slowly release the pedal.
9. ldle the engine for one minute with headlights(Low) ON. and check the idle speed.
ldle speed should be:
750 i 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air condi-tioner on, then check the idle soeed.ldls speed should be:
810 t 50 rpm
lf the idle speed is not within specification, seeSymptom Chart on page 11-84.
Fuel Supply System
System Description
The fuel supply system consists of a fuel tank, in-tank
high pressure fuel pump, PGM-FI main relay, fuelfilter,
fuel pressure regulator, fuel injectors. and fuel delivery
and return lines. This system delivers pressure-regu-
lated fuel to the fuel injectors and cuts the fuel delivery
when the engine is not running.
Fuel Pressure l'96 Modelsl
Relieving
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 6 mm service
bolt on top of the fuel filter.
. Do not smoke whil6 working on the fuel system.
Kgsp opon flames or sparks away from youl work
area.
. Be sure to relieve fuel pressure while the ignition
switch is off.
1. Write down the frequencies for the radio's preset
buttons.
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3. Remove the fuelfill cap,
4. Use a box end wrench on the 6 mm service bolt at
the fuel filter while holding the special banjo bolt
with another wrench,
5. Place a rag or shop towel over the 6 mm service bolt.
6, Slowly loosen the 6 mm service bolt one complete
rurn.
. A fuel pressure gauge can be attached at the 6 mm
service bolt hole.
. Always reDlace the washer between the service
bolt and the special banjo bolt whenever the ser-
vice bolt is loosened.
. Replace all washers whenever the bolts are
removeo.
11-230
Inspoction
1. Relieve fuel pressure.
2. Remove the service bolt on the fuel filter while hold-
ing the banjo bolt with another wrench. Attach the
special tool.
FUELPRESSUREGAUGE07406 - 00ir0(x)1
Start the engine. Measure the fuel pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched. lf the engine will not start,
turn the ignition switch ON (ll), wait for two sec-
onds, turn it off, then back on again and read the
fuel pressure.
Pr€3sure should bo:
260 - 310 kPa (2.7 - 3.2 kgt/cmr, 38 - 46 psi)
Reconnect vacuum hose to the fuel pressure regulator,
Pressure should bo:
200 - 25O kPa l2.O - 2.5 kgf/cm' , 28 - 36 psil
lf the fuel pressure is not as specified, first check the
fuel pump {see page 11-2361. lf the fuel pump is OK,
check the following:
. lf the fuel pressure is higher than specified,
inspect for;- Pinched or clogged fuel return hose or line.- Faulty fuel pressure regulator (see page 11-234).. lf the fuel pressure is lower than specified, inspect
for:- Clogged fuelfilter.- Faulty fuel pressure regulator {see page 11-234).- Fuel line leakage.
REGULATOB