1996 HONDA CIVIC Coolant d16y8

1\
Evaporative Emission (EVAPI Controls
Description
The evaporative emission controls are designed to minimize the amount of fuel vapor escaping to the atmosphere. The
system consists of the foliowing components:
A. Evaporative Emission (EVAP) Control Canisto]
An EVAP control canister is used for the temporary storage of fuel vapor until the fuel vapor can be purged from the
EVAP control canister into the engine and burned.
B. Vapor Purge Control System
EVAP control canister purging is accomplished by drawing fresh air through the EVAP control canister and into a port
on the intake manifold. The purging vacuum is controlled by the EVAP purge control solenoid valve.
I'96 D16Y5 engine,'96 Dl6Y7 engine,'96 D16Y8
engine (sedan),'97 D16Y5 engine,'97 D16Y7
engine (couper KA, KC models, sedan: KA, Kc'
KL iDX) models, hatchback: all models), '97
D 16Y8 engine (sedan: KA, KC models)l
I'96 D16Y8 engine (coupe),'97 D16Y7 engine
(coupe: KL model, sedan: KL (LX) model)"97
D16Y8 engine (coupe: all models, sedan: KL model)'98-all models,'99-all models,'00-all modelsl
I
c.
D.
or
l'lc COMPRESSOR CLUTCH ON
and
INTAKE AIR TEMPERATURE ABOVE 160"F (41'C)
Fuel Tank Vapor Control System
When fuel vapor pressure in the fuel tank is higher than the set value of the EVAP two way valve, the valve opens and
regulates the flow of fuel vapor to the EVAP control canister.
Onboard Refueling Vapor Recovery (ORVRI System {'99 - 00 models}
During refueling. the oRVR {onboard Refueling Vapor Recovery) vent shut valve opens with the pressure in the fuel
tank. and feeds the fuel vapor to the EVAP control canister.
t(cont'd)
11-267
EVAP PURGE CONTROL SOLENOID VALVE DUTY CON-
TROLLED AFTER STARTING ENGINE
ENGINE COOLANT TEMPERATURE ABOVE 154'F {68"C)
INTAKE AIR TEMPERATURE ABOVE 32'F (O'C)
and
VEHICLE SPEED ABOVE O MILE (O KM/h}
ENGINE COOLANT TEMPERATURE ABOVE 154'F (68'C)

Connector ldentification and Wire Harness Routing
Engine Wire Harness lD16Y5, D16Y8 enginss): '96 - 98 models
Connector or
Torminal
Numbsr of
CavitissLocationConnects toNot€s
c 101c102c103c104c104c105c106c107c108c 109c110c111c112c113c114c115c116cl17c118c119c120cl21
c122c123cl23c124
c125
c127c12Ac129c130c131c132c 133c134c135
c136
c138c139c140c 141c142c 143c144cl44c145c'146cl47
10
1
22
14l4322l0I
2
2
2
2120
3l
14
14
1222
2
2
22
Left side of engine compartmentMiddle of engineMiddle of engineLeft side of engine companmentLeft side of engine compartmentMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of enginefvliddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineLeft side of engine compartmentMiddle of engineMiddle of engineMiddle of engineMiddle of engine
Middle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineRight side of engine companmentBehind right kick panelUnder right side of dashUnder riOht side of dashUnder right side of dashUnder right side of dashUnder right side of dashUnder right side of dash
Under right side of dash
Under right side of dash
Middle of engineMiddle ot enginel iddle of engineMiddle of engineMiddle of ongineMiddle of engineLeft side of engine compartmentMiddle of engineMiddle of engineRight side of engine compartmentRight side of engine compartmentRight side of engine compartment
USACanada
Afi
USA
-' (A/r)
Main wire harness (C303)Crankshaft speed fluctuation (CKF) sensorEngine oil pressure switchAlternatorAlternatorNo. 'l fuel injectorNo. 2 fuel injectorNo.3 fuel injectorNo. 4 fuel injectorIAC valveThrottle position (TP) sensorl\4anifold absolute pressure (MAP) sensorIntake air temperature (lAT) sensorPower steering pressure {PSPI switchEVAP purge control solenoid valveJunction connectorJunction conn€ctorVehicle speed sensor {VSS}Countershaft speed sensorEngine coolant temp€rature (ECT) switch ADistributorEngine coolant temperature (ECT) sendingunrtEngine coolant temperature (ECT) sensorPrimary HO2S (sensor'l)Primary HO2S (sensor 1)Back-up light switchLock-up control solenoid valveSecondary HO2S (sensor 2)Mainshaft speed sensorLinear solgnoid valveShift control solsnoid valveStarter solenoidJunction connectorMain wire harnesE (C446)ECM/PCMPCMECMiPCMECM/PCMMain wire harness (C305)
Main wire harness (C305)
Main wire harness (C305)
Knock sensor (KS)IAC valveVTEC solenoid valveVTEC pressure switchEVAP control canister vent shut valveEGR control solenoid valveSecondary gear shaft speed sensorEGR valveEGR valveDrive pulley speed sensorSolenoid connector {CVT)Driven pulley speed sensor
*, (M/T)M/T*" INT\
*, tAtf)
NT:'96 model*,(A,/T):'97 - 98mooets
moqets
M/T
-1 (l,/T)*, (A,/T)-,(4,/T)*1 {M/T)*, (A,/T)*1 (CW)*, (A,T)
T101r102Left side of engine companmentRight side of engine companmentAlternatorUnder-hood fuse/relay boxG 101Middle of engineEngine ground, via engine wire harness
2
*1: Dl6Y5 engine*2: D16Y8 engine*3: D16Y5 (Ay'T), D16Y8 engines
3-16

Gonnector ldentification and Wire Harness Routing
Engine Wire Harness (D16Y5, Dl6Yg engines): ,99 - 00 models
Connectot or
Terminal
Number ot
CavitiesLocationConn€cts toNotes
c'101cl02c103c104c 104c10s
c107c 108c'r09c110c111cl12c113cl14c l15c116cl17c118c119c120cl20c121
c122c123c123cl23cl24c124c125
c127c12Ac129c 130c131cl32c133c 134c135c137c138c 139c 140c142c143c144cl44c145c146c147
103,]
322223332221414322'10
8,l
2484224222120
32
2212223
282
No. 1 luel injector INo.2 fuel injectorNo.3 fuel injector ]No. 4 fuel injector iIAC valve I anThrottle position lTP) sensorManifold absolute pressure {MAP) sensor IIntake air temperature (lAT) sensor IPower steering pressure (PSP)switch USAEVAP purge control solenoid valve ]
Main wire harness 1C303)Crankshaft speed fluctuation (CKF) sensorEngine oil pressure switchAlternatorAlternator
Left side ot engine compartmentlvliddle of engineMiddle of engineLeft side ot engine compartmentLeft side of engine compartmentMiddle of engineMiddle ot engineMiddle of engineMiddle of engineMiddle oI engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineNliddle of engineMiddle of engineMiddle of engineMiddle of engineRight side of engine compartmentMiddle of engineMiddle of engineN4iddle of engineMiddle of engine
Middle of engineMiddle ot engineMiddle ot engineMiddlo of engineMiddle of engineMiddle ot enginelrliddle of engineMiddle of engineMiddle oI engineMiddle ot engineRight side of engine compartmenlBehind right kick panelUnder right side of dashBehind right kick panelBehind right kick panelBehind righr kick panelBehind right kick panelMiddle ot engine[,liddle of engineN4iddle of engineMiddle of engineMiddle oI engineLeft side of engine compartmentMiddle of engineMiddle of engineRight side ol engine compartmentRight side of engine companmentRight side of engine compartment
USACanada
Junction connectorJUnct|On COnnectorVehicle speed sensor lVSS)Countershaft speed sensorEngine coolant temperature {ECT} switch ADistributorDistributorEngine coolant temperature (ECT) sendingunitEngine coolant temperature (ECT) sensorPrimary H02S (sensor 1)Primary HO2S (sensor 1)Primary HO2S lsensor 1)Back-up light switchLock'!p control solenoid valveSecondary HO2S (sensor 2)Mainshaft speed sensorLinear solenoid valveShift control solenoid valveStarter solenoidJunction connectorMain wire harness (C446)ECM/PCMECM/PCMECM/PCMPCtvtKnock sensor (KS)IAC valveVTEC solenoid valveVTEC pressure switchEGR control solenoid valveSecondary gear shaft speed sensorEGR valveEGR valveDrive pulley speed sensorSolenoid connector (CVT)Driven pulley speed sensor
*' (A/TI
*1 (CVT)*, (M/T)
Mfia (A/Tl
" (A,/T)., (4,/r)-' {AlrJ
*1 (M/T)
tvliT
*1 (CVT)*, (cvT)*' (cw)*1 (MiT)*1 {CVT)*1 {CVT)*, (cvr)
T101T102Left side of engine companmentRight side ot engine companmentAlternatorUnder'hood fuse/relay boxG 101Middle of englne IEngine ground, via engine wire harness*1: 016Y5*2: D16Y8*3: Dl6Y5
engineengine(CW), D16Y8 engines
23-14

Ground-to-Components I ndex
f.,lONOTE: All ground wires are BLK unless otherwise noted.
GroundPageComponents or Circuit Grounded
Battery (BLKYEL)
Steering pump bracket
t+-rg ITransmission housing
l
G101
(-1)
G101
(-2)
14-2
and
14-3
ano
14-1
Powertrain or engine control module (PG1 and pG2 are BLK: LG1 and LG2 are
BRN/BLK), EGR control solenoid valve (CW, EGR valve and lift sensor (Dt6yS enginewith M,/T), Engine coolant temperature switch, pGM-Fl main relay, power steeringpressure switch (USA), Primary HO2S (D16Y5 engine with l\/,/T), Vehicle speed sensor,VTEC pressure switch (D16Y5/D16Y8 engines), CKF sensor (BRN/BLK), Transmission
control module (CYf) (Pc1 is BLK: LG1 is BRN/BLK)
Shielding betvveen the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor. Primary and secondary heated oxygen sensors.
Knock sensor (CWDl6YB engine), Mainshaft speed sensor (AiT except CVT),
I Countershaft speed sensor (A/T except CVf)
Shielding between the TCM and these components (CVT) (all have BRN/BLK wires):
Drive pulley speed sensor, Driven pulley speed sensor, Secondary gear shaft
speed sensor
Powertrain or engine control module (PG1 and pG2 are BLK; LG1 and LGz are
BRN/BLK), EGR control solenoid valve (D16Y5 engine), EGR valve (Dt685), Engine
coolant temperature switch, Fuel pressure regulator shut-off solenoid valve (D1685),
PGM-FI main relay, Power steering pressure switch (USA), Vehicle speed sensor, VTECpressure switch (All except D16Y7 engine), CKF sensor (A

except 81642) (BRN/BLK)
Shielding between the PCM or ECM and these components (all have BRN/BLK wires):
CKF sensor, TDC/CKP/CYP sensor, Primary and secondary heated oxygen sensors,
Knock sensor (All except D16Y7 engine), i/ainshaft speed sensor (Arf except CW),
Countershaft speed sensor (A,/T except CVf), Drive pulley speed sensor (CW), Drivenpulley speed sensor (CVT), Secondary gear shaft speed sensor (CVf)
I Badiator fan motor, Right front parking/turn signat tight, Right headtight
G20214-4I Cruise control actuator, Left front parking/turn signal lights, Left headlight, Rear window
I washer motor, Windshield washer motor, Washer fluid level switch (,99-'00 Canada)
G401| +-o
and
14-7
Accessory power socket, Brake fluid level switch, Clutch interlock switch (M/T), Clutchswitch (lillT with cruise/D16Y5 engine with MfD, Combination wiper switch (Z wires),
Cruise control main switch, Cruise control unit, Dash lights brightness controller, Data
link connector, Daytime running lights control unit (Canada), Gauge assembly, Horn('96-'97 models), Integrated control unit, Interlock control unit (ArI), Keyless door lock
control unit ('99-'00 models with keyless), Moonroof close and open relays, Moonroof
switch, Park pin switch (A/r), Power window relay, Rear window defogger relay, Rear
window defogger switch ('96-'98 models), Steering lock, Stereo radio tuner (,96-,98
USA: LX, EX, and HX), Turn signal/hazard relay, Windshield wiper motor.....plus
everything grounded through G402
6-6

Connector Views (conrd)
71. Gauge Assembly
- Left side of dash
Connector A (A/T only)
- Green- On dashboard wire harness
1 YEL (lgnition input)
2 RED/BLK (Headlight
switch ON input)
3 RED(Dash light brightnesscontroller input)
4 BLU (L or 2indicator control)
6 D16Y7/D16Y8:BRN (Not used)
8 BLK (G401)
Connector B
- Blue- On dashboard wire harness
2 BLK (G401)
3 BLU/BLK (Trunk openindicator light control)
4 GRN/YEL (Hazard
warning switch input)
5 GRN/RED(Brake system indicatorlight control)
6 RED/BLU (Seat beltindicator light control)
7 '96-'97 model: BLU,ryEL(not used)
8 Except GX: GRN/YELGX: 8LU/GRN(Low fuel indicator lightcontrol)
9 D16Y7/D16Y8: YEL01685/016Y5:GRN/BLK(D4 or D indicatorcontrol)
10 GRN (03 or Sindicator control)
11 RED(N indicator control)
12 WHT(F indicator control)
13 BLI(BLU(P indicator control)
14 LT GBN(Park/neutral output)
10 Except GX: YEUBLKcX: ORN/BLU(Fuel gauge controlinput)
11 BLUAVHT(Vehicle speed sensor(VSS) input)
12 YEUGRN (Engine
coolant temperaturesending unit input)
14
15 BLI(IVHT(lgnition input)
16 WHT/BLU(Charging systemindicator light control)
202-30
Connector C
- Blue- On dashboard wire harness
1 *: YEL (lgnition input)
2 *: PNK (Washer lluidlevel input)
3 YEUBED(Low oil pressureindicator light control)
4 YEL (lgnition input)
5 GRN/ORN (Malfunctionindicator light control)
6 RED/GRN
{Lights on Hl input)
7 GBN/RED (Hazardwarning switch input)
*= '99-'00: All except CVT
Connector D
- Orange- On dashboard wire harness
BLU/RED (ABS
indicator light control)
8 BLU(Engine speed input)
10
12 FED(Dash light brightnesscontroller input)
13 RED/BLK (Headlightswitch ON input)
I
2
3
4
5
BLK (G401)
YEL (lgnition input)

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number ot
Cavities/
Golor
LocationConnects toNotes
Engine Wire Harness (Dl6Y5, D16Y8 engines): '96-98 models and '99;00 D16Y5 dM/T
c101
c102
c 103
c104
Q104
c105
c106
c107
cl 08
cl09
cl10
c1l1
cl'12
c113
c114
c'115
c116
c'117
c 118
c119
c120
c121
c122
c123
c123
c124
Q124
c125
c 126
c127
c128
c129
c130
c131
cl32
c 134
c135
c136
c137
c138
c139
c'140
c141
c142
c143
c144
c'|44
c145
c146
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2-BLK
2-BLK
2-BLK
2-BLK
3-GRY
3-GRY
3-GRY
2.BLK
2.GRY
2-BLK
14-BLU
14-GRY
3.GRY
2-BLK
2-GRY
1O-GRY
1.BLK
2.GRY
4-GRY
8-GRY
2-GRY
2.GRY
4-GRY
2.BLK
2.BLK
2-GRY
1.BLK
2O.BRN
22.GRN
32.GRY
25.GRY
31-BLU
16.GRY
14-GRY
8.GRY
2-GFIY
2.GRY
1-GRY
2-GRY
2-BLK
2-GRY
2.BLK
3-GRY
6-GRY
2.BLK
8-GRY
2-BLK
Left side of engine compartment
Left side of engine
Middle of engineI att .i.la ^f an^i^6
Left side ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
[,liddle of engine
Middle ot engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Right side of engine compartment
Right side of engine compartment
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Nliddle of engine
Middle ot engine
Middle of engine
Middle ot engine
Middle of engine
Middle of engine
Nliddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front tootrest
Left side ot engine compartment
Left side of engine compartment
Middle of engine
liliddle ot engine
Middle of engine
Nriddle ol engine
Right side of engine compartment
Middle ol engine
Right side of engine compartment
Middle of engine
N,liddle of engine
Right side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No.4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control sol€noid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershatt speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor '1)
Primary HO2S (sensor '1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
lvlainshafl speed sensor
Lanear solenoid
Shift control solenoid valves
Starter solenoid
Junction connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCNI connector C
ECM/PCl\,,| connector D
Main wire harness
Maln wire harness
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EVAP control canister vent shut valv€
EGR control solenoid valve
Secondary gear shatt speed sensor
EGR valve
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
AlT
USA
'2( tr\
'3
-1 (M/r)
t\4/T'2 (Anl'1
'2 (An)'2 (Nr)'2 (AtT)
'2 (Atr)
-1 (An)-2( fi|
M/T
.1 (Arr).1 (A,T)"1 (A/r)-1 (M/r).1 (CVT),1 (cw)'1 (CVT)
203-2