1996 FORD WINDSTAR warning

Servicing Your Windstar
337
%*
[SV32300(ALL)01/95]
Adding Automatic Transaxle Fluid
*
[SV32400(ALL)04/95]
The fluid type is stamped on the dipstick. Before adding any
fluid, be sure that the correct type will be used.
*
[SV32500(ALL)05/95]
Add fluid in 1/2 pint (0.25 liter) increments through the filler
tube to bring the level to the correct area on the dipstick. If an
overfill occurs, excess fluid should be removed by a qualified
technician.
%*
[SV32600(ALL)01/93]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
*
[SV32700(ALL)06/94]
NOTE: Always use Motorcraft MERCONHor equivalent
MERCONHautomatic transaxle fluid when you refill
your automatic transaxle fluid.
%*
[SV32800(ALL)02/95]
Brake Fluid
*
[SV32900(ALL)05/90]
Your vehicle is equipped with a brake fluid level indicator in
the master cylinder which lights the BRAKE warning light on
the instrument panel when the brake fluid level is low.
*
[SV33000(ALL)01/93]
Under normal circumstances, your vehicle should not use up
brake fluid rapidly. However, expect the level of the brake fluid
to slowly fall as you put more mileage on your vehicle and the
brake pads wear.
*
[SV33100(ALL)10/89]
Check the brake fluid at least once a year. You can do this by
looking at the fluid level in the plastic reservoir on the master
cylinder. The fluid level should be at or near the MAX mark.
*
[SV33200(ALL)05/95]
RWARNING
Brake fluid is toxic.
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Update:Tue Mar 19 08:16:43 1996

338
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[SV33220(ALL)05/95]
If brake fluid contacts eyes, flush eyes with running water for
15 minutes. Get medical attention if irritation persists. If taken
internally, drink water and induce vomiting. Get medical
attention immediately.
%*
[SV33300(ALL)02/95]
If the fluid is low, carefully clean and remove the filler cap
from the reservoir. Fill the reservoir to the MAX line with Ford
High Performance DOT 3 Brake Fluid C6AZ-19542-AA or DOT
3 equivalent fluid meeting Ford specification ESA-M6C25-A.
[SV33550(ALL)05/95]
13-1/2 pica
art:0050216-B
The brake fluid reservoir
*
[SV33600(ALL)01/95]
RWARNING
If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
*
[SV33700(ALL)01/95]
Do not fill the reservoir above the MAX line.
*
[SV33800(ALL)01/95]
If you find that the fluid level is excessively low Ð below the
seam or ridge on the outside of the plastic reservoir Ð have the
brake system inspected.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
339
*
[SV33900(ALL)01/95]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
%*
[SV34100(ALL)02/95]
Power Steering Fluid
*
[SV34200(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
*
[SV34300(ALL)03/95]
To check the level of your power steering fluid:
[SV34400(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will reach the right temperature after at least five
minutes of idling or at least one mile (1 km) of driving.
*
[SV34500(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV34600(ALL)03/93]3.
Then turn the engine off.
*
[SV34700(ALL)01/93]4.
Check the fluid level in the power steering fluid reservoir.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

346
[SV36375(ALL)11/93]3.
Use the fuse puller tool to remove the fuse.
[SV36400(ALL)03/94]4.
Check the fuse to see if it is blown. Look through the clear
side of the fuse to see if the metal wire inside is separated. If
it is, the fuse is blown and should be replaced with a fuse of
the correct amperage rating.
*
[SV36500(ALL)09/93]
7-1/2 pica art:0040210-B
Fuse puller tool and fuse
*
[SV36700(ALL)05/95]
RWARNING
Always replace a fuse with one that has the specified
amperage rating. Using a fuse with a higher amperage
rating can cause severe wire damage and could start a
fire.
*
[SV36800(ALL)01/93]5.
Put the fuse panel cover back on.
*
[SV36850(ALL)05/93]
Even after you replace a fuse, it will continue to blow if you do
not find what caused the overload. If the fuse continues to
blow, have your electrical system checked.
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Update:Tue Mar 19 08:16:43 1996

350
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[SV37500(ALL)05/95]
RWARNING
Always disconnect the battery before servicing high
current fuses.
*
[SV37520(ALL)05/95]
Ford recommends that high current fuses be replaced by a
qualified technician.
*
[SV37600(ALL)03/93]
RWARNING
Always replace the cover to the Power Distribution Box
before reconnecting the battery or refilling fluid
reservoirs.
[SV37700(ALL)12/93]
A blown maxi-fuse may be replaced but will continue to blow
until the cause of the overload condition is corrected.
*
[SV37800(ALL)05/95]
RWARNING
Always replace a fuse with one that has the specified
amperage rating. Using a fuse with a higher amperage
rating can cause severe wire damage and could start a
fire.
%*
[SV38400(ALL)10/94]
Relays
% [SV38500(ALL)03/94]
Relays are devices which receive signals from components or
systems. After receiving signals, relays transfer these signals to
activate or deactivate other components or systems. One relay
box is located with the maxi-fuses near the battery and one is
located with the fuse panel under the instrument panel.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

352
%*
[SV39500(ALL)01/95]
The alignment of your headlamps should be checked if:
*
[SV39600(ALL)01/95]
n
oncoming motorists frequently signal you to turn off your
vehicle's high beams when you do not have the high beams
on
*
[SV39700(ALL)01/95]
n
the headlamps do not seem to give you enough light to see
clearly at night
*
[SV39800(ALL)01/93]
n
the headlamp beams are not pointed slightly down and to
the right
%*
[SV39900(ALL)03/95]
Replacing the Headlamp Bulb
*
[SV40000(ALL)01/93]
The headlamps on your vehicle use replaceable bulbs. When the
lamp burns out, simply replace the bulb, rather than the whole
lamp.
*
[SV40100(ALL)05/95]
RWARNING
Handle a halogen headlamp bulb carefully and keep out
of children's reach. Grasp the bulb only by its plastic
base and do not touch the glass. The oil from your hand
could cause the bulb to break the next time the
headlamps are operated.
*
[SV40200(ALL)01/93]
Do not remove the burned out bulb unless you can immediately
replace it with a new one. If a bulb is removed for an extended
period of time, contaminants may enter the headlamp and affect
its performance.
*
[SV40300(ALL)03/95]
To remove the headlamp bulb:
*
[SV40400(ALL)01/93]1.
Make sure that the engine is off and the headlamp switch on
the instrument panel is in the OFF position.
[SV40500(ALL)11/93]2.
Lift the hood and locate the headlamp bulb installed in the
rear of the headlamp. Remove the electrical connector from
the bulb by pulling the connector away from the bulb
assembly.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
359
%*
[SV43100(ALL)03/95]
Emission Control System
*
[SV43200(ALL)05/95]
Your vehicle is equipped with a catalytic converter which
enables your vehicle to comply with applicable exhaust emission
requirements.
*
[SV43300(ALL)05/95]
To make sure that the catalytic converter and the other emission
control parts continue to work properly:
*
[SV43400(ALL)01/95]
n
Use only unleaded fuel.
*
[SV43500(ALL)01/95]
n
Avoid running out of fuel.
*
[SV43600(ALL)01/93]
n
Never turn off the ignition while your vehicle is moving,
especially at high speeds.
*
[SV43700(ALL)03/95]
n
Have the services listed in yourMaintenance Schedule and
Recordbooklet performed according to the specified schedule.
*
[SV43800(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in dry grass or
other dry ground cover. The emission system heats up
the engine compartment and exhaust system, which can
start a fire.
*
[SV43900(ALL)05/95]
RWARNING
Do not remove the floor carpet in your vehicle. Emission
controls cause high exhaust temperatures under the floor.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

360
*
[SV43925(ALL)05/95]
RWARNING
Exhaust leaks may result in the entry of harmful and
potentially lethal fumes into the passenger compartment.
Under extreme conditions excessive exhaust temperatures
could damage the fuel system, the interior floor covering,
or other vehicle components, possibly causing a fire.
*
[SV43950(ALL)03/95]
The Scheduled Maintenance Services listed in theMaintenance
Schedule and Recordbooklet are required because they are
considered essential to the life and performance of your vehicle
and to its emissions system.
*
[SV44000(ALL)05/95]
Watch for fluid leaks, strange odors, smoke and loss of oil
pressure. Also watch for the charge warning light, the check
engine light, or the temperature warning light. These sometimes
indicate that the emission system is not working properly.
*
[SV44100(ALL)01/95]
Do not make any unauthorized changes to your vehicle or
engine. Changes that cause more unburned fuel to reach the
exhaust system can increase the temperature of the engine or
exhaust system.
*
[SV44200(ALL)01/93]
By law, anyone who manufactures, repairs, services, sells, leases
vehicles, trades vehicles, or supervises a fleet of vehicles is not
permitted to intentionally remove an emission control device or
prevent it from working. In some of the United States and in
Canada, vehicle owners may be liable if their emission control
device is removed or is prevented from working.
%*
[SV44225(ALL)05/95]
In general, maintenance, replacement, or service of the emission
control devices or systems in your new Ford Motor Company
vehicle or engine may be performed at your expense by any
automotive repair establishment or individual using automotive
parts equivalent to those with which your vehicle or engine was
originally equipped.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996