1996 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS maintenance

158
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[SV48600( ALL)03/95]
Emission Control System
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[SV48675( EFM)05/95]
RWARNING
Exhaust leaks may result in the entry of
harmful and potentially lethal fumes into
the passenger compartment. Under
extreme conditions excessive exhaust
temperatures could damage the fuel
system, the interior floor covering, or
other vehicle components, possibly
causing a fire.
[SV48850( M)03/93]
To make sure that the emissions control parts
continue to work properly:
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[SV48900( ALL)01/95]
q
Use only unleaded fuel.
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[SV49000( ALL)01/95]
q
Avoid running out of fuel.
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[SV49100( ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
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[SV49200( ALL)03/95]
q
Have the services listed in theMaintenance
Schedule and Recordbooklet performed
according to the specified schedule. The
scheduled maintenance services are required
because they are considered essential to the
life and performance of your vehicle and to
its emissions system.
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[SV49250( ALL)03/95]
In general, maintenance, replacement, or service
of the emissions control devices or systems in
your new Ford Motor Company vehicle or
engine may be performed at your expense by
any automotive repair establishment or
individual using automotive parts equivalent to
those which your vehicle or engine was
originally equipped.
File:ltsvm.ex
Update:Tue Jun 20 16:44:35 1995

159
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[SV49300( ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
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[SV49450( ALL)05/95]
If other than Ford or Motorcraft or Ford
authorized remanufactured parts are used for
maintenance, replacement, or for the service of
components affecting emissions control, the
owner should be assured that such parts are
warranted by their manufacturer to be
equivalent to genuine Ford Motor Company
parts in performance and durability. Please
consult your warranty information booklet for
complete warranty information.
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[SV49600( ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[SV49700( ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
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[SV49900( ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
File:ltsvm.ex
Update:Tue Jun 20 16:44:35 1995

160 %
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[SV50000( ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[SV50100( EFM)01/89]
Noise emissions warranty, prohibited
tampering acts
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[SV50200( FM)03/93]
On January 1, 1978, Federal regulations became
effective governing the noise emissions on trucks
with a GVWR of over 10,000 lbs (4,536 kgs). The
following statements concerning prohibited
tampering acts and the noise warranty are found
in theWarranty Information Booklet, and are
applicable to completed F-Series chassis cabs
whose GVWR is over 10,000 lbs (4,536 kgs).
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[SV50400( EFM)01/89]
Do not tamper with the noise control
system
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[SV50500( EFM)01/89]
Federal law prohibits the following acts:
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[SV50600( EFM)01/89]
1. The removal or dismantlement, (by any
person unless for maintenance, repair or
replacement purposes) of any device or
design element incorporated into any new
vehicle to control noise output, prior to its
sale or delivery to the consumer, or while it
is being used, or
*
[SV50700( EFM)01/89]
2. Using your light truck after a device or
design element has been removed or
dismantled, by any person.
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[SV50800( EFM)01/89]
The following are some of the acts that are
considered tampering:
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[SV50900( FM)01/89]
q
Removing the hood blanket, fender apron
absorbers, fender apron barriers, underbody
noise shields or material constructed to
absorb noise output.
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[SV51100( EFM)01/89]
q
Removing or dismantling the engine speed
governor, so that the engine's speed exceeds
the manufacturer's specifications.
File:ltsvm.ex
Update:Tue Jun 20 16:44:35 1995

161
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[SV51200( EFM)01/89]
q
Removing the air duct, air intake choke or
silencer, air cleaner and/or air cleaner
element.
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[SV51300( EFM)01/89]
q
Removing or dismantling any of the exhaust
system components including the catalyst
inlet pipe, muffler, outlet pipe, resonator or
diffuser.
*
[SV51400( EFM)01/89]
q
Removing the fan shroud. Removing or
dismantling the fan clutch so that it no longer
functions properly.
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[SV51450( EFM)04/89]
Maintenance
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[SV51455( EFM)06/93]
Instructions for maintenance and service of the
noise control system have been included in the
Maintenance Schedule and Recordbooklet and in
the ªGeneral Maintenance Checklist.º To aid the
noise control system throughout the life of the
vehicle, Ford Motor Company recommends that
this vehicle should be operated according to the
Owner's Guide. When installing replacement
parts, use caution not to violate the tampering
act as described above. Use the Maintenance
Record Log to list any inspections and services
performed on the vehicle.
File:ltsvm.ex
Update:Tue Jun 20 16:44:35 1995

162 %
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[SV51456( ALL)06/95]
Readiness for Inspection/Maintenance
Testing
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[SV51457( ALL)06/95]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a ªnot ready for I/M testingº condition. To
prepare for I/M testing, the law specifies a
ªneed for additional mixed city and highway
driving to complete the checkº of the OBD II
system. As soon as all of the OBD II system
checks are successfully completed, the OBD II
system is set to the ready condition. The amount
of driving required to reach the ready condition
varies with individual driving patterns. To
complete this requirement in the minimum
amount of time, refer to the OBD II Drive Cycle
defined below. If the vehicle owner cannot or
does not want to do the additional driving
required by law, a service center can perform
this drive cycle as it would any other type of
repair work.
[SV51458( ALL)05/95]
OBD II Drive Cycle
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[SV51459( ALL)05/95]
The engine must be warmed up and at
operating temperature before proceeding with
the drive modes of the following OBD II Drive
Cycle.
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[SV51461( ALL)05/95]
1. Start the engine. Drive or idle (in neutral)
the vehicle for 4 minutes.
[SV51463( ALL)04/95]
2. Idle the vehicle in drive (neutral for manual
transmission) for 40 seconds.
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[SV51465( ALL)06/95]
3. Accelerate the vehicle to 45 mph (70 km/h)
at 1/4 to 1/2 throttle for 10 seconds.
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[SV51467( ALL)06/95]
4. Drive the vehicle with a steady throttle at
45 mph (70 km/h) for 30 seconds.
File:ltsvm.ex
Update:Tue Jun 20 16:44:35 1995

168
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[SV56000( ALL)01/95]
Vehicle Storage
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[SV56100( ALL)01/95]
Maintenance Tips
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[SV56150( ALL)01/95]
If you plan on storing your vehicle for an
extended period of time (60 days or more), refer
to the following maintenance recommendations
to ensure your vehicle stays in good operating
condition.
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[SV56200( ALL)01/95]
General
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[SV56300( ALL)01/95]
q
Store all vehicles in a dry, ventilated place.
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[SV56400( ALL)01/95]
q
Protect from sunlight, if possible.
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[SV56500( ALL)01/95]
q
If vehicles are stored outside, they require
regular maintenance to protect against rust
and damage.
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[SV56600( ALL)01/95]
Body
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[SV56700( ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
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[SV56800( ALL)01/95]
q
Periodically wash vehicles stored in exposed
locations.
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[SV56900( ALL)01/95]
q
Touch-up raw or primed metal to prevent
rust.
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[SV57000( ALL)01/95]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
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[SV57100( ALL)04/95]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
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[SV57200( ALL)01/95]
q
Cover interior soft trim to prevent fading.
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[SV57300( ALL)01/95]
q
Keep all rubber parts free from oil and
solvents.
File:ltsvm.ex
Update:Tue Jun 20 16:44:35 1995

174Table of ContentsMaintenance Schedule and Record.......... 175
General Maintenance Information........... 175
Severe Duty Schedule................................. 178
Owner Maintenance Checks...................... 205
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[BK00110( ALL)05/95]
twenty-two pica chart:0060691-A
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995

175
Maintenance Schedule and
Record
[BK00140( M)05/93]
quarter page art:0020742-C*
[BK00200( ALL)01/95]
General Maintenance Information
*
[BK00300( ALL)01/95]
The required Scheduled Maintenance Services
listed in this booklet are considered essential to
the proper operation, safety and performance of
your Ford Motor Company vehicle. We
recommend that you also perform the Owner
Maintenance Checks listed. These services are
matters of day-to-day care that are also
important to the proper operation of your
vehicle. The recommended lubricants, fluids and
service parts conforming to Ford Specifications
are available from your dealer.
*
[BK00350( ALL)01/95]
This booklet gives you a place to record the
services that are performed on your vehicle so
that you can keep a record of when parts should
be checked or replaced. Give yourMaintenance
Schedule and Recordbooklet to the dealer service
manager.
*
[BK00400( ALL)01/95]
Maintenance: An investment
*
[BK00500( ALL)01/95]
An investment which will pay dividends in the
form of improved reliability, durability, and
resale value.
File:ltbkm.ex
Update:Tue Jun 20 16:42:47 1995