Page 223 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but FORD AEROSTAR 1996 1.G Owners Manual 243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but](/manual-img/11/4751/w960_4751-222.png)
243
*
[RE24375(ALL)03/95]
If the Engine Cranks But Does
Not Start or Does Not Start After
a Collision
*
[RE24400(ALL)07/95]
The Fuel Pump Shut-off Switch
*
[RE24500(ALL)07/95]
If the engine cranks but does not start or if you
have had a collision, the fuel pump shut-off
switch may have been triggered. The shut-off
switch is a device that stops the fuel pump
when your vehicle has been involved in a
substantial jolt.
*
[RE24600(ALL)07/95]
For information on how to check and reset the
fuel pump shut-off switch, seeFuel pump shut-off
switchin the Index.
%
*
[RE24700(ALL)05/95]
Towing Your Vehicle
[RE24750(ALL)08/95]
The recommended method to tow your Aerostar
is with flatbed or wheel lift equipment.
However, slingbelt towing is acceptable. On
vehicles equipped with an under-vehicle spare
tire carrier, remove the tire assembly from the
carrier and store it in a secure area before
towing. For E-4WD vehicles, the 4-wheel drive
system must be disabled prior to towing. The
transmission must be in N (Neutral) and the
ignition switch must be in the OFF position to
disable the Electronic 4-Wheel Drive System.
File:12cprea.ex
Update:Tue Aug 29 17:46:27 1995
Page 245 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 267
*
[SV02100(ALL)08/95]
q
Never get under a vehicle while it is
supported only by a jack. If you must work
under a vehicle, use safety stands.
*
[SV02200(ALL)06/95]
q
Keep all lit cigarettes and oth FORD AEROSTAR 1996 1.G Owners Manual 267
*
[SV02100(ALL)08/95]
q
Never get under a vehicle while it is
supported only by a jack. If you must work
under a vehicle, use safety stands.
*
[SV02200(ALL)06/95]
q
Keep all lit cigarettes and oth](/manual-img/11/4751/w960_4751-244.png)
267
*
[SV02100(ALL)08/95]
q
Never get under a vehicle while it is
supported only by a jack. If you must work
under a vehicle, use safety stands.
*
[SV02200(ALL)06/95]
q
Keep all lit cigarettes and other smoking
materials away from the battery and all
fuel-related parts.
*
[SV02500(ALL)03/95]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
*
[SV02600(ALL)03/95]
Working with the engine off:
*
[SV02650(ALL)03/95]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[SV02700(ALL)06/95]
2. Remove the key from the ignition after you
turn the engine off.
*
[SV02725(ALL)06/95]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02750(ALL)03/95]
Working with the engine on:
*
[SV02785(ALL)03/95]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[SV02800(ALL)03/95]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[SV02900(ALL)02/95]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 251 of 353
273
%*
[SV06100(ALL)03/95]
Filling the Fuel Tank
[SV06250(ALL)08/91]
quarter page art:0020347-C
Fuel filler door
%*
[SV06550(ALL)02/91]
Opening the Fuel Filler Door
[SV06610(ALL)03/91]
Fuel filler door remote release
[SV06620(ALL)03/95]
To open the fuel filler door latch, pull on the
release lever between the driver's seat and the
door. You cannot open the fuel filler door by
pulling on the door itself.
[SV06625(ALL)12/91]
one third page art:0020353-B
Fuel filler door remote release lever
[SV06630(ALL)03/95]
If the release lever is stuck or damaged and you
cannot open the fuel filler door, you must use
the override cord located at the back of the left
rear wheelhouse. (On extended versions the
release lever is located in the stowage box.)
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 274 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 296
*
[SV26410(ALL)07/95]
Wheel Inspection and Maintenance
*
[SV26420(ALL)11/89]
Check for damage that would affect the runout
of the wheels. Wobble or shimmy will eventually
damage the wheel bearings FORD AEROSTAR 1996 1.G Owners Manual 296
*
[SV26410(ALL)07/95]
Wheel Inspection and Maintenance
*
[SV26420(ALL)11/89]
Check for damage that would affect the runout
of the wheels. Wobble or shimmy will eventually
damage the wheel bearings](/manual-img/11/4751/w960_4751-273.png)
296
*
[SV26410(ALL)07/95]
Wheel Inspection and Maintenance
*
[SV26420(ALL)11/89]
Check for damage that would affect the runout
of the wheels. Wobble or shimmy will eventually
damage the wheel bearings.
*
[SV26430(ALL)06/93]
Front wheel bearings require periodic repacking
and adjustment as specified in theMaintenance
Schedule and Recordbooklet. Loose or worn front
wheel bearings tend to let the vehicle wander or
shimmy, and can eventually cause excessive tire
wear.
*
[SV26435(ALL)06/95]
Whenever a wheel is removed and then
re-installed, always remove any corrosion that
may be present on the mounting surface of the
wheel and/or the surface of the hub, drum or
rotor that contacts the wheel.
*
[SV26440(ALL)05/95]
RWARNING
Installing wheels without good
metal-to-metal contact at the wheel
mounting surface can cause the wheel lug
nuts to loosen and could allow the wheel
to come off while the vehicle is in motion.
[SV26447(ALL)05/95]
RWARNING
On-vehicle wheel balancing will cause
damage to the drivetrain of E-4WD
Aerostars.
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Update:Tue Aug 29 17:51:51 1995
Page 275 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 297 %
*
[SV26450(ALL)03/95]
Traction-Lok Rear Axle (If equipped)
*
[SV26460(ALL)03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a FORD AEROSTAR 1996 1.G Owners Manual 297 %
*
[SV26450(ALL)03/95]
Traction-Lok Rear Axle (If equipped)
*
[SV26460(ALL)03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a](/manual-img/11/4751/w960_4751-274.png)
297 %
*
[SV26450(ALL)03/95]
Traction-Lok Rear Axle (If equipped)
*
[SV26460(ALL)03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a surface with poor traction.
*
[SV26470(ALL)05/95]
RWARNING
To avoid injury, never run the engine
with one wheel off the ground, such as
when changing a tire.
%*
[SV26500(ALL)02/95]
Tire Rotation
*
[SV26600(ALL)03/95]
Because your vehicle's front and rear tires
perform different jobs, they often wear
differently. To make sure your tires wear evenly
and last longer, rotate them at the mileage
shown in theMaintenance Schedule and Record
booklet which came with your vehicle.
*
[SV26700(ALL)07/92]
Rotate the tires according to the following
diagram. If you notice that the tires wear
unevenly, have them checked. If your light truck
has a temporary spare tire, do not include it in
the tire rotation pattern.
*
[SV26750(ALL)03/90]
In situations where the tires differ from front to
rear (snow/traction), simply rotate using a side
to side pattern.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 276 of 353
298
*
[SV26800(ALL)06/93]
half page art:0020364-A
Tire rotation pattern
*
[SV26900(ALL)10/89]
After each rotation, adjust individual tire
pressure as specified on the Safety Compliance
Certification Label. Tighten wheel lug nuts to the
required torque specification and retighten again
after 500 miles (800 km).
*
[SV27000(ALL)08/95]
If your vehicle has aluminum wheels, you may
demount the full size, non-temporary spare
tire (if so equipped) and remount on an
aluminum wheel to rotate the spare tire into
your vehicle's rotation pattern. Rebalance the
wheel.
*
[SV27100(ALL)03/95]
You may discover uneven outside shoulder wear
on your vehicle's front radial tires if you drive
often in the city and turn frequently around
curbs. You can extend the life of your front tires
by remounting them so the outside of the tire
faces inside on the wheel rim.
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Page 277 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 299 %
*
[SV27300(ALL)04/95]
Replacing the Tires
*
[SV27400(ALL)05/95]
Replace any tires that show wear bands. When
your tire shows a wear band, it has only 1/16
inch (2 mm) of tread left.
*
[SV27500(A FORD AEROSTAR 1996 1.G Owners Manual 299 %
*
[SV27300(ALL)04/95]
Replacing the Tires
*
[SV27400(ALL)05/95]
Replace any tires that show wear bands. When
your tire shows a wear band, it has only 1/16
inch (2 mm) of tread left.
*
[SV27500(A](/manual-img/11/4751/w960_4751-276.png)
299 %
*
[SV27300(ALL)04/95]
Replacing the Tires
*
[SV27400(ALL)05/95]
Replace any tires that show wear bands. When
your tire shows a wear band, it has only 1/16
inch (2 mm) of tread left.
*
[SV27500(ALL)10/89]
quarter page art:0060006-A
Wear band
*
[SV27600(ALL)01/95]
Because your vehicle's tires may wear unevenly,
you may need to replace them before a wear
band appears across the entire tread. Some spots
wear more heavily than others.
*
[SV27700(ALL)03/90]
Your wheels and tires are match-mounted for
improved ride. Before you begin to repair a tire,
mark the wheel and tire so that they are
properly aligned when remounted. This will
ensure that the tires will continue to give you
the same ride level.
*
[SV27851(ALL)01/95]
RWARNING
When replacing full size tires, never mix
radial, bias-belted, or bias-type tires. Use
only the tire sizes that are listed on the
tire pressure decal. Make sure that all tires
are the same size, speed rating, and
load-carrying capacity. Use only the tire
combinations recommended on the decal.
If you do not follow these precautions,
your vehicle may not drive properly and
safely.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 279 of 353
301 [SV28100(ALL)03/90]
three fourths page art:0020366-E
Tire identification chart
*
[SV28700(ALL)05/95]
RWARNING
Use of aftermarket wheel assemblies may
damage your vehicle or cause accidents
resulting in serious injuries.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995