Page 269 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 291
*
[SV22620(ALL)06/95]
In order to bleed the cooling system properly
after initial fill with coolant, it might need up
to five cycles of:
*
[SV22630(ALL)06/95]
q
heating up the system (thermostat o FORD AEROSTAR 1996 1.G Owners Manual 291
*
[SV22620(ALL)06/95]
In order to bleed the cooling system properly
after initial fill with coolant, it might need up
to five cycles of:
*
[SV22630(ALL)06/95]
q
heating up the system (thermostat o](/manual-img/11/4751/w960_4751-268.png)
291
*
[SV22620(ALL)06/95]
In order to bleed the cooling system properly
after initial fill with coolant, it might need up
to five cycles of:
*
[SV22630(ALL)06/95]
q
heating up the system (thermostat open)
*
[SV22640(ALL)06/95]
q
making sure coolant is at least up to the
cold fill mark of overflow bottle
*
[SV22650(ALL)06/95]
q
letting the coolant cool down (engine
coolant temperature gauge below the N of
NORMAL)
*
[SV22660(ALL)06/95]
q
topping off the coolant overflow bottle to
the cold fill mark
*
[SV22680(ALL)06/95]
If coolant loss continues after 7,500 miles
(12,000 km), consult your Ford Dealer.
%
*
[SV22700(ALL)03/95]
Windshield Washer Fluid and
Wipers
%*
[SV22800(ALL)03/95]
Washer Fluid
*
[SV22900(ALL)01/95]
Check the level of the windshield washer fluid
every time you stop for fuel. The reservoir for
the windshield washer fluid is located in the
engine compartment.
*
[SV23300(ALL)05/95]
RWARNING
Do not put windshield washer fluid in the
container for the engine coolant.
[SV23400(ALL)01/89]
quarter page art:0020358-A
Windshield washer reservoir
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 271 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 293 [SV24450(ALL)12/91]
one third page art:0020362-B
Liftgate window washer reservoir
%*
[SV24500(ALL)03/95]
Wiper Blades
*
[SV24600(ALL)03/95]
Check the windshield wiper blades at least twice
a year. FORD AEROSTAR 1996 1.G Owners Manual 293 [SV24450(ALL)12/91]
one third page art:0020362-B
Liftgate window washer reservoir
%*
[SV24500(ALL)03/95]
Wiper Blades
*
[SV24600(ALL)03/95]
Check the windshield wiper blades at least twice
a year.](/manual-img/11/4751/w960_4751-270.png)
293 [SV24450(ALL)12/91]
one third page art:0020362-B
Liftgate window washer reservoir
%*
[SV24500(ALL)03/95]
Wiper Blades
*
[SV24600(ALL)03/95]
Check the windshield wiper blades at least twice
a year. Also check them whenever they seem
less effective than usual. Substances such as tree
sap and some hot wax treatments used by
commercial car washes reduce the effectiveness
of wiper blades.
*
[SV24700(ALL)03/95]
If the blades do not wipe properly, clean both
the windshield and the wiper blades. Use
undiluted windshield washer solution or a mild
detergent. Rinse thoroughly with clear water. Do
not use fuel, kerosene, paint thinner, or other
solvents to clean your wiper blades. These will
damage your blades.
*
[SV24800(ALL)03/95]
To make reaching the wiper blades easy, simply
turn the ignition to the ACC position and turn
your wipers on. Wait for them to reach a
vertical position and turn the ignition to the OFF
position. Do not move the wipers manually.
Manually moving the wipers across the
windshield may damage them.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 272 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 294
*
[SV24900(ALL)03/01]
Wiper blade replacement
*
[SV25000(ALL)07/95]
If the wiper blades still do not work properly
after you clean them, you may need to replace
the wiper blade assembly or the bla FORD AEROSTAR 1996 1.G Owners Manual 294
*
[SV24900(ALL)03/01]
Wiper blade replacement
*
[SV25000(ALL)07/95]
If the wiper blades still do not work properly
after you clean them, you may need to replace
the wiper blade assembly or the bla](/manual-img/11/4751/w960_4751-271.png)
294
*
[SV24900(ALL)03/01]
Wiper blade replacement
*
[SV25000(ALL)07/95]
If the wiper blades still do not work properly
after you clean them, you may need to replace
the wiper blade assembly or the blade element.
When replacing the wiper blade assembly, blade
refill, or wiper arm always use a Motorcraft part
or equivalent. To replace the blades, follow the
instructions that come with them.
%
*
[SV25200(ALL)03/95]
Tires
*
[SV25300(ALL)03/95]
Look at your tires each time you fill your fuel
tank. If one tire looks lower than the others,
check the pressure in all of them. Always follow
these precautions:
*
[SV25400(ALL)03/95]
q
Keep your tires inflated to the recommended
pressures.
*
[SV25500(ALL)02/95]
q
Stay within the recommended load limits (see
Load limitsin the Index).
*
[SV25600(ALL)02/95]
q
Make sure the weight of your load is evenly
distributed.
*
[SV25700(ALL)10/89]
q
Drive at safe speeds.
[SV25750(ALL)08/95]
q
Make sure the spare tire is mounted and
anchored properly in the tire carrier without
contacting functional parts such as brake
tubes, fuel lines, exhaust pipes, etc.
*
[SV25800(ALL)01/95]
If you do not take these precautions, your tires
may fail or go flat.
*
[SV25890(ALL)07/95]
Ford Motor Company recommends obeying
posted speed limits.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 281 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 303 [SV31625(ALL)03/95]
q
Put the chains on tightly with the ends held
down securely. Verify that no chain touches
any wiring, brake lines or fuel lines.
Retighten the chains after driving 1/2 mile
(0 FORD AEROSTAR 1996 1.G Owners Manual 303 [SV31625(ALL)03/95]
q
Put the chains on tightly with the ends held
down securely. Verify that no chain touches
any wiring, brake lines or fuel lines.
Retighten the chains after driving 1/2 mile
(0](/manual-img/11/4751/w960_4751-280.png)
303 [SV31625(ALL)03/95]
q
Put the chains on tightly with the ends held
down securely. Verify that no chain touches
any wiring, brake lines or fuel lines.
Retighten the chains after driving 1/2 mile
(0.8 km). Follow the chain manufacturer's
instructions.
*
[SV31650(ALL)07/94]
q
Do not drive faster than 30 mph (48 km/h)
or the chain manufacturer's recommended
speed limit, whichever is lower. Avoid
bumps, holes and sharp turns. If you can
hear the chains rub or bang against your
vehicle, remove the chains to prevent damage
to your vehicle.
*
[SV31750(ALL)11/94]
q
Tire chains may affect vehicle handling. Drive
carefully and avoid hard braking.
*
[SV31800(ALL)10/94]
q
Avoid fully loading your vehicle if possible.
*
[SV31900(ALL)05/94]
q
Remove tire chains at the first opportunity
after using them on snow and ice. Do not use
the chains on dry roads.
*
[SV31950(ALL)05/91]
q
Make sure your suspension insulation and
bumpers are not missing or worn to avoid
damage to your vehicle.
%*
[SV31960(ALL)04/95]
Cleaning the Wheels
*
[SV31965(ALL)05/95]
Wash the wheels with the same detergent you
use to wash your vehicle's body. Do not use
acid-based wheel cleaners, steel wool, abrasives,
fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil
remover to remove grease and tar.
*
[SV31967(ALL)04/95]
NOTE: Before going to a car wash, find out if
the brushes are abrasive.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 309 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requi FORD AEROSTAR 1996 1.G Owners Manual 331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requi](/manual-img/11/4751/w960_4751-308.png)
331
%*
[SV48600(ALL)03/95]
Emission Control System
*
[SV48700(ALL)05/95]
Your vehicle is equipped with a catalytic
converter which enables your vehicle to comply
with applicable exhaust emission requirements.
*
[SV48800(ALL)05/95]
To make sure that the catalytic converter and the
other emission control parts continue to work
properly:
*
[SV48900(ALL)01/95]
q
Use only unleaded fuel.
*
[SV49000(ALL)01/95]
q
Avoid running out of fuel.
*
[SV49100(ALL)01/95]
q
Do not turn off the ignition while your
vehicle is moving, especially at high speeds.
*
[SV49200(ALL)03/95]
q
Have the services listed in yourMaintenance
Schedule and Recordbooklet performed
according to the specified schedule.
*
[SV49300(ALL)05/95]
RWARNING
Do not park, idle, or drive your vehicle in
dry grass or other dry ground cover. The
emission system heats up the engine
compartment and exhaust system, which
can start a fire.
*
[SV49400(ALL)05/95]
RWARNING
On vehicles without original equipment
floor covering or insulation, do not let
passengers ride in your truck in a manner
that allows contact between skin and the
metal floor.
*
[SV49500(ALL)05/95]
Watch for fluid leaks, strange odors, smoke, loss
of oil pressure, the charge warning light, the
check engine light, or the temperature warning
light. These sometimes indicate that the emission
system is not working properly.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 310 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 332
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine o FORD AEROSTAR 1996 1.G Owners Manual 332
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine o](/manual-img/11/4751/w960_4751-309.png)
332
*
[SV49600(ALL)01/95]
Do not make any unauthorized changes to your
vehicle or engine. Changes that cause more
unburned fuel to reach the exhaust system can
increase the temperature of the engine or
exhaust system.
*
[SV49700(ALL)01/95]
By law, anyone who manufactures, repairs,
services, sells, leases, trades vehicles, or
supervises a fleet of vehicles is not permitted to
intentionally remove an emission control device
or prevent it from working. In some of the
United States and in Canada, vehicle owners
may be liable if their emission control device is
removed or is prevented from working.
*
[SV49800(ALL)02/92]
Never use a metal exhaust collector when you
service your vehicle. If the metal collector
contacts any of your vehicle's plastic trim or
bumper parts they could melt or deform.
*
[SV49900(ALL)01/95]
Do not drive your vehicle if it does not operate
properly. See your dealer if the engine runs on
for more than five seconds after you shut it off
or if it misfires, surges, stalls, or backfires.
%*
[SV50000(ALL)05/95]
Information about your vehicle's emission
control system is on the Vehicle Emission
Control Information decal located on or near the
engine. This decal identifies engine displacement
and gives some tune-up specifications.
%*
[SV50010(ALL)07/95]
Readiness for Inspection/Maintenance
Testing
*
[SV50020(ALL)07/95]
In some localities it may become a legal
requirement to pass an
Inspection/Maintenance (I/M) test of the
On-Board Diagnostic (OBD) II system. If the
vehicle's powertrain system or its battery has
just been serviced, the OBD II system is reset to
a not ready for I/M testing condition. To
prepare for I/M testing, the law specifies a
ªneed for additional mixed city and highway
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 321 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 343
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV5 FORD AEROSTAR 1996 1.G Owners Manual 343
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV5](/manual-img/11/4751/w960_4751-320.png)
343
*
[SV56600(ALL)01/95]
Body
*
[SV56700(ALL)01/95]
q
Wash vehicle thoroughly to remove dirt,
grease, oil, tar or mud from exterior surfaces,
rear wheel housing and underside of front
fenders.
*
[SV56800(ALL)01/95]
q
Periodically wash vehicles stored in exposed
locations.
*
[SV56900(ALL)01/95]
q
Touch-up raw or primed metal to prevent
rust.
*
[SV57000(ALL)01/95]
q
Cover chrome and stainless steel parts with a
thick coat of auto wax to prevent
discoloration. Re-wax as necessary when the
vehicle is washed.
*
[SV57100(ALL)04/95]
q
Lubricate all hood, door and trunk lid hinges
and latches with a light grade oil.
*
[SV57200(ALL)01/95]
q
Cover interior soft trim to prevent fading.
*
[SV57300(ALL)01/95]
q
Keep all rubber parts free from oil and
solvents.
%*
[SV57350(ALL)01/95]
Engine
*
[SV57400(ALL)01/95]
q
Start engine every 15 days. Run at fast idle
until it reaches normal operating temperature.
*
[SV57500(ALL)01/95]
q
With your foot on the brake, shift through all
the gears while the engine is running.
%*
[SV57600(ALL)01/95]
Fuel system
%*
[SV57700(ALL)07/94]
q
Fill fuel tank with high-quality unleaded fuel
until the first automatic shutoff of the fuel
pump nozzle.
*
[SV57900(ALL)03/95]
NOTE: During extended periods of vehicle
storage (60 days or more), fuel may
deteriorate due to oxidation. This can
damage rubber and other polymers in
the fuel system and may also clog
small orifices.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995
Page 322 of 353
![FORD AEROSTAR 1996 1.G Owners Manual 344
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever
actual or expected storage periods exceed 60
days. Follow the instructions on the label. The
vehicle should then be operated at i FORD AEROSTAR 1996 1.G Owners Manual 344
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever
actual or expected storage periods exceed 60
days. Follow the instructions on the label. The
vehicle should then be operated at i](/manual-img/11/4751/w960_4751-321.png)
344
*
[SV58000(ALL)01/95]
Ford Gas Stabilizer should be added whenever
actual or expected storage periods exceed 60
days. Follow the instructions on the label. The
vehicle should then be operated at idle speed to
circulate the additive throughout the fuel system.
*
[SV58100(ALL)01/95]
A volatile corrosion inhibitor added to the fuel
system will protect the fuel system's inner
surfaces from corrosion. Follow the instructions
packaged with the product.
%*
[SV58200(ALL)01/95]
Cooling system
*
[SV58300(ALL)01/95]
q
Protect against freezing temperatures.
%*
[SV58400(ALL)01/95]
Battery
*
[SV58500(ALL)01/95]
q
Check and recharge as necessary.
*
[SV58600(ALL)01/95]
q
Keep connections clean and covered with a
light coat of grease.
%*
[SV58700(ALL)01/95]
Brakes
*
[SV58800(ALL)01/95]
q
Make sure brakes and parking brake are fully
released.
%*
[SV58900(ALL)01/95]
Tires
*
[SV59000(ALL)05/95]
q
Maintain recommended air pressure.
*
[SV59100(ALL)01/95]
Miscellaneous
*
[SV59200(ALL)01/95]
q
Make sure all linkages, cables, levers and
clevis pins under vehicle are covered with
grease to prevent rust.
*
[SV59300(ALL)03/95]
q
Move vehicles at least 25 feet (8 m) every 15
days to lubricate working parts and prevent
corrosion.
File:15cpsva.ex
Update:Tue Aug 29 17:51:51 1995