1996 CHRYSLER VOYAGER belt

8W-45 BODY CONTROL MODULE
Component Page
A/C Heater Control..................8W-45-5, 6
Ash Receiver Lamp....................8W-45-5
Automatic Day/Night Mirror.............8W-45-8
Back-Up Switch.......................8W-45-9
Battery.............................8W-45-9
Body Control Module . .8W-45-2, 3, 4, 5, 6, 7, 8, 9, 10
BS02...............................8W-45-9
BS10...............................8W-45-8
BS30...............................8W-45-9
Clockspring..........................8W-45-3
Combination Flasher/DRL Module........8W-45-5
Controller Anti-Lock Brake..............8W-45-6
CS03...............................8W-45-8
Data Link Connector...................8W-45-3
Door Lock Relay......................8W-45-7
Door Unlock Relay....................8W-45-7
Driver Door Ajar Switch................8W-45-7
Driver Door Arm/Disarm Switch..........8W-45-8
Driver Door Lock Switch..............8W-45-6, 8
Driver Door Unlock Relay...............8W-45-7
Driver Power Mirror..................8W-45-10
Driver Power Window Switch............8W-45-6
Engine Coolant Temperature Sensor.......8W-45-9
Engine Oil Pressure Switch..............8W-45-7
ES01...............................8W-45-9
ES02...............................8W-45-9
Front Cigar Lighter/Power Outlet.........8W-45-5
Front Reading Lamps/Switch............8W-45-8
Front Wiper Switch....................8W-45-4
Fuel Tank Module...................8W-45-7, 9
Fuse 1 (JB)..........................8W-45-3
Fuse 2 (JB)..........................8W-45-2
Fuse 3 (JB)..........................8W-45-3
Fuse 6 (JB)..........................8W-45-2
Fuse 19 (PDC)........................8W-45-4
Fuse 22 (PDC)........................8W-45-3
Fuse 28 (PDC)........................8W-45-2
G100...............................8W-45-9
G103...............................8W-45-9
G300............................8W-45-2, 10
G302...............................8W-45-9
Glove Box Lamp......................8W-45-8
Headlamp Dimmer Switch..............8W-45-5
Headlamp Switch...............8W-45-2, 3, 4, 5
Hood Ajar Switch.....................8W-45-7
Horn Relay..........................8W-45-3
HVAC Control........................8W-45-6
Ignition Switch.....................8W-45-2, 5
Instrument Cluster....................8W-45-5
Junction Block...........8W-45-2, 3, 4, 5, 6, 7, 10
Key-In Halo Lamp....................8W-45-10Component Page
Left Mid Reading Lamp................8W-45-8
Left Rear Door Ajar Switch..............8W-45-8
Left Rear Reading Lamp................8W-45-8
Left Visor/Vanity Mirror Lamps..........8W-45-8
Liftgate Ajar Switch...................8W-45-7
Liftgate Arm/Disarm Switch.............8W-45-6
LJ01 B17..........................8W-45-4, 6
Low Beam Relay......................8W-45-5
Low Coolant Level Switch...............8W-45-9
Low Washer Fluid Switch...............8W-45-3
Memory Seat/Mirror Module...........8W-45-2, 6
Message Center.....................8W-45-5, 6
Park Lamp Relay.....................8W-45-3
Passenger Door Ajar Switch.............8W-45-7
Passenger Door Arm/Disarm Switch.......8W-45-8
Passenger Door Lock Switch...........8W-45-6, 8
Passenger Power Mirror...............8W-45-10
Passenger Power Window Switch.........8W-45-6
Power Distribution Center...........8W-45-2, 3, 4
Power Folding Mirror Switch...........8W-45-10
Power Mirror Fold Relay...............8W-45-10
Power Mirror Switch...................8W-45-5
Power Mirror Unfold Relay.............8W-45-10
Powertrain Control Module..............8W-45-9
PS01...............................8W-45-3
PS02...............................8W-45-3
PTC 3 (JB)..........................8W-45-7
Radio.............................8W-45-4, 5
Rear Blower Front Control Switch........8W-45-5
Rear Blower Rear Control Switch.........8W-45-6
Rear Washer Motor....................8W-45-4
Rear Wiper Motor.....................8W-45-4
Remote Keyless Entry Module...........8W-45-6
Right Mid Reading Lamp...............8W-45-8
Right Rear Door Ajar Switch.............8W-45-8
Right Rear Reading Lamp...............8W-45-8
Right Visor/Vanity Mirror Lamps.........8W-45-8
Seat Belt Switch......................8W-45-7
Traction Control Switch.................8W-45-5
Universal Garage Door Opener...........8W-45-6
Wiper Module........................8W-45-3
Wiper On Relay.......................8W-45-4
NS/GS8W - 45 BODY CONTROL MODULE 8W - 45 - 1

SIGNAL SENSORLEVELFUEL
46
C1
FUEL
TANK
MODULE
DB18 G4
3
BODY
CONTROL
MODULE
BLOCK JUNCTION
52
1
8
G6
20
GY
C1 C1
SWITCH BELT
SEAT
LG/RD18 G10
1
78 OIL
PRESSURE
SWITCH
SENSE SENSESWITCHBELT
9
B33
E36
GY16 G6
SWITCH PRESSURE
OIL
ENGINE
79
G75
18
TN
C1
SWITCH AJAR
DOOR DRIVER
DRIVER
DOOR
AJAR
SWITCH
SENSE SENSESWITCHAJAR DOOR PASSENGER
C1
TN/RD18 G74
48
PASSENGER
DOOR
AJAR
SWITCH
LJ01 B174 SENSE SWITCHAJAR LIFTGATE
C1
TN/BK18 G78
3
59
G78
18
TN/BK
4
J03A
L16
TN/BK18 G78
LIFTGATE
AJAR
SWITCH
1
43
G70
18
BR/TN
C1
HOOD
AJAR
SWITCH
SENSE
HOOD
AJAR
SWITCH
86
85
DOOR
LOCK
RELAY RELAYUNLOCK
DOOR
85
86
6
85
86
5
RELAY UNLOCK
DOOR DRIVER
CONTROLRELAY DOOR LOCK DOOR UNLOCK
RELAY
CONTROL
CONTROLRELAY UNLOCKDRIVER
BATT A2
SEAT
3PTC
9A
(GAS)
ENGINE
ENGINE
OIL
PRESSURE
SWITCH
SENSESEAT
BELT
SWITCH
SENSEFUEL
LEVEL
SENSOR
SIGNAL
LIFTGATE
AJAR
SWITCH
SENSEHOOD
AJAR
SWITCH
SENSE
3B13
AW4
(8W-30-6)
(8W-30-20)(8W-12-2)
(8W-40-4)
(8W-46-2)(8W-44-5)(8W-44-5) (8W-61-3)
(8W-61-4)
(8W-61-7)
(8W-61-8)(8W-61-3)
(8W-61-4)
(8W-61-7)
(8W-61-8)(8W-61-7)
(8W-61-8) (8W-10-13)
(8W-12-14)
(8W-12-15)
NS/GS8W-45 BODY CONTROL MODULE 8W - 45 - 7
GS004507J988W-3

Component Page
Seat Belt Switch.....................8W-80-83
Sentry Key Immobilizer Module.........8W-80-83
Speed Control Dimming Module.........8W-80-83
Stop Lamp Switch....................8W-80-83
Throttle Position Sensor (2.0L)..........8W-80-84
Throttle Position Sensor (Except 2.0L). . . .8W-80-84
Traction Control Switch................8W-80-84
Trailer Tow Connector.................8W-80-84
Transmission Control Module...........8W-80-85Component Page
Transmission Control Solenoids..........8W-80-86
Transmission Range Sensor.............8W-80-86
Turbine Speed Sensor.................8W-80-87
Turbo Boost Pressure Sensor............8W-80-87
Upstream Heated Oxygen Sensor........8W-80-87
Vehicle Speed Control Servo............8W-80-87
Vehicle Speed Sensor..................8W-80-88
Wiper Module (Built-Up-Export).........8W-80-88
Wiper Module (Except Built-Up-Export) . . .8W-80-88
8W - 80 - 4 8W - 80 CONNECTOR PIN-OUTSNS/GS

M20 20BR G75 18TN G10 18LG/RD
G76 18TN/YL V14 18RD/VT G78 18TN/BK G29 20BK/TN P96 20WT/LG G6 20GY V20 20BK/WT V13 18BR/LG G74 18TN/RD G77 18TN/OR
G4 18DB
P97 20WT/DG
P98 20WT/RD
G70 18BR/TN V7 20DG/WT
80 79 78
77
76 75 74 73 72 71
70
69 68 67
66
65
64
63 62 61 60 59 58 57 56 55 54 53
52 51 50 49 48 47
46
45
44
43
42 41 CAV COURTESY LAMP GROUND DRIVER DOOR AJAR SWITCH SENSE SEAT BELT SWITCH SENSE
RIGHT REAR DOOR AJAR SWITCH SENSE WIPER ON/OFF RELAY CONTROL LIFTGATE AJAR SWITCH SENSE WASHER FLUID SWITCH SENSE PASSENGER DOOR SWITCH MUX ENGINE OIL PRESSURE SWITCH SENSE REAR WASHER MOTOR CONTROL REAR WIPER MOTOR CONTROL PASSENGER DOOR AJAR SWITCH SENSE LEFT REAR DOOR AJAR SWITCH SENSE
FUEL LEVEL SENSOR SIGNAL
DRIVER DOOR SWITCH MUX
LIFTGATE LOCK/UNLOCK MUX
HOOD AJAR SWITCH SENSE WIPER PARK SWITCH SENSE
- -
-
-
-
- - -
-
- - - CIRCUIT
- -
-
-
-
- - -
-
- - - FUNCTION
G7 18WT/OR*
V38 20LB/RD*
G18 20PK/BK*
G58 20BK/YL* ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
G55 20OR/BK* ENGINE DISABLE SIGNALPOWER MIRROR FOLD RELAY P171 20VT/WT
P174 20YL/RD POWER MIRROR UNFOLD RELAY
ENGINE SPEED SENSOR SIGNAL K159 20VT/RD*
BODY
CONTROL
MODULE - C1
NATURAL
80 70 60 50
71 61 51 41 L24 20WT/LG**
L193 20OR/WT**
* DIESEL
** GAS
BUILT-UP-EXPORT
VEHICLE SPEED SENSOR SIGNAL
AUTOMATIC HEADLAMP SIGNAL
SPEED CONTROL LAMP DRIVER
COOLANT LEVEL SWITCH SENSE
LOW BEAM RELAY CONTROL
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 15
NSGS8015J988W-3

SWITCH STOP LAMP
1
6 GRAY
F32 18PK/DB L50 18WT/TN
V30 20DB/RD* V32 20YL/RD* Z1 20BK
K29 20WT/PK
6 5 4
3 2 1 CAV FUSED B(+)
STOP LAMP SWITCH OUTPUT SPEED CONTROL BRAKE SWITCH OUTPUT SPEED CONTROL ON/OFF SWITCH SENSE
GROUND STOP LAMP SWITCH SENSE FUNCTION CIRCUIT
* GAS
DIMMING MODULESPEED CONTROL
4BLACK1
V32 20YL/RD V38 20LB/RD L97 29PK/DB
4 3 2 1 CAV SPEED CONTROL ON/OFF SWITCH SENSE
SPEED CONTROL RELAY CONTROL PARK LAMP RELAY CONTROL
- FUNCTION
- CIRCUIT
BLACK
(BUILT-UP-EXPORT)
6 1
MODULE IMMOBILIZERSENTRY KEY
CAV CIRCUIT FUNCTION
1 F41 20PK/VT FUSED B(+)
2 Z2 20BK GROUND
3 F87 20WT/BK FUSED IGNITION (ST-RUN)
4- -
5 D2 20WT/BK CCD BUS (-)
6 D1 20VT/BR CCD BUS (+)
SWITCH SEAT BELT
2 1BLACK
Z1 20BK G10 18LG/RD
2 1 CAV GROUND SEAT BELT SWITCH SENSE FUNCTION CIRCUIT
VANITY MIRROR LAMPSRIGHT VISOR/
ABBLACK
F41 20PK/VT M20 20BR
B A CAV FUSED B(+) COURTESY LAMP GROUND FUNCTION CIRCUIT
SIGNAL RELAYSTOP/TURNRIGHT
BLACK4
2
3 5
2 1
GROUND STOP LAMP SWITCH OUTPUT
L605 18DG L62 18BR/RD L74 18LG Z1 18BK
Z1 18BK L50 18WT/TN L50 18WT/TN
5 4
3 CAV RIGHT COMBINATION RELAY OUTPUT RIGHT TURN SIGNAL STOP LAMP SWITCH OUTPUTFUNCTION CIRCUIT
(TRAILER TOW)
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 83
NSGS8083J988W-3

Component/
GroundColor Location Fig.
Right Door
Arm/Disarm
SwitchBK At Switch 17
Right Door
Courtesy LampBK At Lamp 17
Right Door
SpeakerBK At Speaker 17
Right Flasher
RelayBK LT Quarter
PanelN/S
Right Front Fog
LampBK At Lamp 4
Right Front
Door Ajar
SwitchBK RT B-Pillar 12
Right Front
Door Lock
MotorBK At Motor 17
Right Front
Panel SpeakerBK At Speaker 11
Right Front
Park/Turn
Signal LampBK At Lamp 4
Right Front
Wheel Speed
SensorBK Right Fender
Side Shield4
Right Front
Window MotorRD At Motor 19
Right Headlamp BK At Lamp 4
Right Headlamp
Leveling MotorBK At Motor N/S
Right Liftgate
Flood LampBK At Lamp 23
Right Mid
Reading LampGY At Lamp 17
Right Power
Door Lock
SwitchBK At Switch 19
Right Power
Mirror C1RD At Mirror 11
Right Power
Mirror C2BL At Mirror 11
Right Power
Window SwitchBK At Switch 19
Right Rear
Lamp AssemblyBK At Lamp 22
Right Rear Door
Ajar SwitchBK RT C-Pillar 22Component/
GroundColor Location Fig.
Right Rear Pillar
SpeakerBK At Speaker 22
Right Rear
Reading LampGY At Lamp 17
Right Rear
Sliding Door
ContactBK RT B-Pillar 14
Right Rear
Sliding Door
Lock MotorBK At Motor N/S
Right Rear
SpeakerBK At Speaker 22
Right Rear Vent
MotorNAT At Motor 22
Right Rear
Wheel Speed
SensorBK Center Rear of
Floor Pan16
Right Repeater
LampGY At Lamp N/S
Right Speed
Control SwitchRight Side of
Steering Wheel
Pad11
Right Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Right Visor/
Vanity LampBK At Lamp 17
S02 BK Under Seat N/S
Seat Belt Switch BK LT B-Pillar N/S
Sentry Key
Immobilizer
ModuleBK Near Steering
at Module11
Stop Lamp
SwitchGY Top of Brake
Pedal13
T05 BK LT Quarter
PanelN/S
T08 BK LT Quarter
PanelN/S
Throttle Position
SensorNAT On Throttle
Body5, 6, 7,
8, 9
Trailer Tow
ConnectorBK LT Quarter
PanelN/S
Transmission
Control ModuleBK RT Fender Side
Shield3
Transmission
Range SensorBK Top of
Transmission7, 9
8W - 90 - 6 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

Component/
GroundColor Location Fig.
Right Rear
Sliding Door
ContactBK RT B-Pillar 14
Right Rear
Sliding Door
Lock MotorBK At Motor N/S
Right Rear
SpeakerBK At Speaker 22
Right Rear Vent
MotorNAT At Motor 22
Right Rear
Wheel Speed
SensorGY Center Rear of
Floor Pan16
Right Repeater
LampGY At Lamp N/S
Right Speed
Control SwitchRight Side of
Steering Wheel
Pad11
Right Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Right Visor/
Vanity LampBK At Lamp 17
S02 BK Under Seat N/S
Seat Belt Switch BK RT B-Pillar N/S
Sentry Key
Immobilizer
ModuleBK Near Steering
Column at
Module11
Stop Lamp
SwitchGY Top of Brake
Pedal12
T05 BK LT Quarter
PanelN/S
T08 BK RT Quarter
PanelN/SComponent/
GroundColor Location Fig.
Throttle Position
SensorNAT On Throttle
Body5, 6, 7,
8, 9
Trailer Tow
ConnectorBK LT Quarter
PanelN/S
Transmission
Control ModuleBK RT Fender Side
Shield3
Transmission
Range SensorBK Top of
Transmission7. 9
Transmission
Control
SolenoidsBK Front of
Transmission7, 9
Turbine Speed
SensorGY Front of
Transmission7, 9
Turn Signal/
Hazard SwitchBK Part of
Multifunction
Switch11
Upstream
Heated Oxygen
SensorGY Rear of Engine 5, 6, 7,
8, 9
Vehicle Speed
Control ServoBK LT Rear of
Engine
Compartment5, 6, 7,
8, 9
Vehicle Speed
SensorBK Rear of
Transmission5, 6, 8
Windshield
Wiper SwitchBK Part of
Multifunction
Switch11
Wiper Module BK LT Side of
Engine2
8W - 90 - 36 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)

made to seal the area between the bedplate and cyl-
inder block without disturbing the bearing clearance
or alignment of these components.
GASKET DISASSEMBLY
Parts assembled with form-in-place gaskets may be
disassembled without unusual effort. In some
instances, it may be necessary to lightly tap the part
with a mallet or other suitable tool to break the seal
between the mating surfaces. A flat gasket scraper
may also be lightly tapped into the joint but care
must be taken not to damage the mating surfaces.
SURFACE PREPARATION
Scrape clean or wire brush all gasket surfaces to
remove all loose material. Inspect stamped parts to
ensure gasket rails are flat. Gasket surfaces must be
free of oil and dirt. Make sure old gasket material is
removed from blind attaching holes.
FORM-IN-PLACE GASKET APPLICATION
Assembling parts using a form-in-place gasket
requires care but it's easier then using precut gas-
kets.
MopartGasket Maker material should be applied
sparingly 1 mm (0.040 in.) diameter or less of sealant
to one gasket surface. Be certain the material sur-
rounds each mounting hole. Excess material can eas-
ily be wiped off. Components should be torqued in
place within 15 minutes. The use of a locating dowel
is recommended during assembly to prevent smear-
ing the material off location.
TheMopartSilicone Rubber Adhesive Sealant
gasket material or equivalent should be applied in a
continuous bead approximately 3 mm (0.120 in.) in
diameter. All mounting holes must be circled. For
corner sealing, a 3.17 or 6.35 mm (1/8 or 1/4 in.) drop
is placed in the center of the gasket contact area.
Uncured sealant may be removed with a shop towels.
Components should be torqued in place while the
sealant is still wet to the touch (within 10 minutes).
The usage of a locating dowel is recommended during
assembly to prevent smearing of material off loca-
tion.
CRANKSHAFT SPROCKET BOLT ACCESS PLUG
An Access plug is located in the right inner fender
shield. Remove the plug and insert the proper size
socket, extension and ratchet, when crankshaft rota-
tion is necessary.
ENGINE CORE PLUGS
REMOVAL
Using a blunt tool such as a drift or a screwdriver
and a hammer, strike the bottom edge of the cup
plug (Fig. 1). With the cup plug rotated, grasp firmlywith pliers or other suitable tool and remove plug
(Fig. 1).
CAUTION: Do not drive cup plug into the casting
as restricted cooling can result and cause serious
engine problems.
INSTALLATION
Thoroughly remove all rust and clean inside of cup
plug hole in cylinder block or head. Be sure to
remove old sealer. Lightly coat inside of cup plug hole
with sealer. Make certain the new plug is cleaned of
all oil or grease. Using proper drive plug, drive plug
into hole so that the sharp edge of the plug is at
least 0.5 mm (0.020 inch.) inside the lead in chamfer
(Fig. 1).
It is in not necessary to wait for curing of the seal-
ant. The cooling system can be refilled and the vehi-
cle placed in service immediately.
ENGINE PERFORMANCE
If a loss of performance is noticed, timing belt or
chain may have skipped one or two teeth. Camshaft
and crankshaft timing should be checked. Refer to
Group 9, Engine Timing belt or chain installation.
It is important that the vehicle is operating to its
optimum performance level to maintain fuel economy
and lowest vehicle emissions. If vehicle is not operat-
ing to these standards, refer to Engine Diagnosis out-
lined is this section. The following procedures can
assist in achieving the proper engine diagnosis.
(1) Test cranking amperage draw. Refer to Group
8B, Starting.
(2) Check intake manifold for vacuum leaks.
(3) Perform cylinder compression pressure test.
Refer to Engine Diagnosis, outlined in this section.
(4) Clean or replace spark plugs as necessary and
adjust gap as specified in Group 8D, Ignition System.
Tighten to specifications.
Fig. 1 Core Hole Plug Removal
9 - 2 ENGINENS
GENERAL INFORMATION (Continued)