1996 CHRYSLER VOYAGER door lock

INTERIOR LAMPS
INDEX
page page
REMOVAL AND INSTALLATION
CONVENIENCE BIN LAMP................. 20
DOME LAMP BULB...................... 21
DOME LAMP........................... 21
FRONT DOOR COURTESY LAMP BULB...... 22
FRONT DOOR COURTESY LAMP........... 21
GLOVE BOX LAMP AND SWITCH........... 19
GLOVE BOX LAMP BULB.................. 19
HEADER READING/COURTESY LAMP BULB . . . 19HEADER READING/COURTESY LAMP....... 18
IGNITION HALO LAMP BULB............... 19
INSTRUMENT PANEL LAMPS AND SWITCHES . 20
LIFTGATE COURTESY LAMP BULB.......... 24
LIFTGATE COURTESY LAMP............... 23
OVERHEAD CONSOLE READING/COURTESY
LAMP BULB.......................... 18
RAIL LAMP MODULE BULB................ 23
REMOVAL AND INSTALLATION
OVERHEAD CONSOLE READING/COURTESY LAMP
BULB
REMOVAL
(1) Using a trim stick, lightly pry outward the for-
ward end of reading lamp lens.
(2) Rotate reading lamp bulb socket one quarter
turn counterclockwise.
(3) Pull socket out of lamp (Fig. 1).
(4) Pull bulb from socket.
INSTALLATION
(1) Push bulb into socket.
(2) Push socket into lamp.
(3) Rotate reading lamp bulb socket one quarter
turn clockwise.
(4) Insert tab on lamp lens between lamp switch
and overhead console.(5) Snap lens onto lamp lens pivots.
HEADER READING/COURTESY LAMP
REMOVAL
(1) Grasp outer edges of header reading/courtesy
lamp at headlining.
(2) Pull downward to disengage clips on reading/
courtesy lamp from roof header panel (Fig. 2).
(3) Disconnect wire connector from reading/cour-
tesy lamp.
(4) Remove lamp from vehicle.
INSTALLATION
(1) Position lamp on vehicle.
(2) Connect wire connector to reading/courtesy
lamp.
(3) Align clips on reading/courtesy lamp to mating
holes in roof header panel.
(4) Push upward to engage clips on reading/cour-
tesy lamp to roof header panel.
Fig. 1 Reading/Courtesy LampFig. 2 Header Reading/Courtesy Lamp
8L - 18 LAMPSNS

LAMPS
CONTENTS
page page
BULB APPLICATION..................... 17
HEADLAMP ALIGNMENT.................. 5
LAMP BULB SERVICE.................... 8LAMP DIAGNOSIS....................... 1
LAMP SERVICE........................ 13
LAMP DIAGNOSIS
INDEX
page page
GENERAL INFORMATION
HEADLAMP LEVELING MOTOR............. 2
INTRODUCTION........................ 1SAFETY PRECAUTIONS.................. 1
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES.............. 2
GENERAL INFORMATION
INTRODUCTION
GS vehicles use lighting on the interior and exte-
rior of the vehicle for illuminating and indicating
purposes. Lighting circuits are protected by fuses.
Lighting circuits require an overload protected power
source, on/off device, lamps and body ground to oper-
ate properly. Plastic lamps require a wire in the har-
ness to supply body ground to the lamp socket.
Replace sockets and bulbs that are corroded.
Some of the interior and exterior lighting functions
are governed by the body controller. The headlamp,
dome, and the door ajar switches provide signals to
the body controller. The body controller in turn acti-
vates relay(s) in order to provide either a ground or
feed line to the appropriate lamp(s).
Wire connectors can make intermittent contact or
become corroded. Before coupling wire connectors,
inspect the terminals inside the connector. Male ter-
minals should not be bent or disengaged from the
insulator. Female terminals should not be sprung
open or disengaged from the insulator. Bent and
sprung terminals can be repaired using needle nose
pliers and pick tool. Corroded terminals appear
chalky or green. Corroded terminals should be
replaced to avoid recurrence of the problem symp-
toms.Begin electrical system failure diagnosis by testing
related fuses in the fuse block and power distribution
center. Verify that bulbs are in good condition and
test continuity of the circuit ground. Refer to Group
8W, Wiring Diagrams, for component location and cir-
cuit information.
SAFETY PRECAUTIONS
WARNING: EYE PROTECTION SHOULD BE USED
WHEN SERVICING GLASS COMPONENTS. PER-
SONAL INJURY CAN RESULT.
CAUTION: Do not touch the glass of halogen bulbs
with fingers or other possibly oily surface, reduced
bulb life will result.
Do not use bulbs with higher candle power than
indicated in the Bulb Application table at the end of
this group. Damage to lamp and/or Daytime Run-
ning Lamp Module can result.
Do not use fuses, circuit breakers or relays hav-
ing greater amperage value than indicated on the
fuse panel or in the Owners Manual.
When it is necessary to remove components to ser-
vice another, it should not be necessary to apply
excessive force or bend a component to remove it.
Before damaging a trim component, verify hidden
fasteners or captured edges are not holding the com-
ponent in place.
NS/GSLAMPS 8L - 1

TAIL LAMP
The tail lamp houses the tail/stop lamp, rear turn
signal lamp, back-up lamp, and rear fog lamp bulbs.
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws holding tail lamp to rear door
opening trough.
(3) Separate inner end of lamp from quarter panel.
(4) Disengage hook holding outer end of lamp to
quarter panel opening.
(5) Separate lamp from quarter panel (Fig. 7).
(6) Disengage positive lock on wire connector (Fig.
8).
(7) Depress lock tab on the side of the body har-
ness connector.
(8) Disengage wire connector from bulb holder.
(9) Separate tail lamp from vehicle.
INSTALLATION
(1) Place tail lamp in position on vehicle.
(2) Engage wire connector into bulb holder.(3) Engage positive lock on wire connector.
(4) Place lamp in position in position on quarter
panel.
(5) Engage hook to hold outer end of lamp to quar-
ter panel opening.
(6) Position inner end of lamp into quarter panel.
(7) Install screws to hold tail lamp to rear door
opening trough.
(8) Verify tail lamp operation.
LICENSE PLATE LAMP
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove liftgate trim panel. Refer to Group 23,
Body, for proper procedures.
(3) Remove water shield as necessary to gain
access to wire connector.
(4) Disengage wire connector from liftgate wire
harness.
(5) Remove screws holding license plate lamp bar
to liftgate.
Fig. 5 Side Repeater Lamp
Fig. 6 Side Repeater Lamp Socket
Fig. 7 Tail Lamp
Fig. 8 Tail Lamp Connector
NS/GSLAMPS 8L - 15
REMOVAL AND INSTALLATION (Continued)

SERVICE PROCEDURES
CLEANUP PROCEDURE
Roll or fold the passenger airbag towards the
instrument panel surface and close the door over the
folded bag. Then tape the door shut.
Use a vacuum cleaner to remove any residual pow-
der from the vehicle interior. Work from the outside
in to avoid kneeling or sitting in a contaminated
area. Vacuum the heater and A/C outlets as well (Fig.
2). If HVAC was in RECIRC mode at time of airbag
deployment, operate HVAC blower on low speed/heat
and vacuum powder residue expelled from the heat
outlets. Multiple vacuum cleaning may to necessary
to decontaminate the interior of the vehicle.
NOTE: Dispose deployed airbag properly, contact
dealer or government agency for disposal recom-
mendations.
SERVICE OF DEPLOYED AIRBAG MODULE
DRIVER AIRBAG
If a Driver Airbag Module has been deployed, but
not due to a collision, replace the following:
²Driver Airbag Module
²Clockspring assembly
²Driver airbag cover/horn switch
The components above must be replaced because
they cannot be reused. Replace any other driver air-
bag system components if damaged.
PASSENGER AIRBAG
If a Passenger Airbag Module has been deployed,
but not due to a collision, replace the following:
²Passenger Airbag Module
²Upper instrument panel with pad
The component above must be replaced because
they cannot be reused. Inspect the heat duct near the
passenger airbag for any damage replace as neces-sary. Replace any other passenger airbag system
components if damaged.
HANDLING AIRBAG MODULE
DEPLOYED MODULE
The vehicle interior may contain a very small
amount of sodium hydroxide powder, a by-product of
airbag deployment. Sodium hydroxide powder can
irritate the skin, eyes, nose and throat. Wear safety
glasses, rubber gloves, and long sleeved clothing
when cleaning any of the powder residue from the
vehicle.
If you find that the cleanup is irritating your skin,
run cool water over the affected area. Also, if you
experience nasal or throat irritation, exit the vehicle
for fresh air until the irritation ceases. If irritation
continues, see a physician.
UNDEPLOYED
The airbag modules must be stored in its original
special container until used for service. At no time
should a source of electricity be permitted near the
inflator on the back of an airbag module. When car-
rying or handling an undeployed airbag module, the
trim side of the airbag should be pointing away from
the body to minimize possibility of injury if acciden-
tal deployment occurs. Do not place undeployed air-
bag face down on a solid surface, the airbag will
propel into the air if accidentally deployment occurs.
REMOVAL AND INSTALLATION
AIRBAG CONTROL MODULE
WARNING: THE ACM CONTAINS THE IMPACT
SENSOR WHICH ENABLES THE SYSTEM TO
DEPLOY THE AIRBAGS. TO AVOID ACCIDENTAL
DEPLOYMENT, NEVER CONNECT ACM ELECTRI-
CALLY TO THE SYSTEM WHILE VEHICLE BATTERY
IS CONNECTED. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE CABLE BEFORE BEGINNING
ANY AIRBAG SYSTEM COMPONENT SERVICE PRO-
CEDURES. THIS WILL DISABLE THE AIRBAG SYS-
TEM. FAILURE TO DISCONNECT THE BATTERY
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT AND POSSIBLE PERSONAL INJURY. ALLOW
SYSTEM CAPACITOR TO DISCHARGE FOR TWO
MINUTES BEFORE REMOVING AIRBAG COMPO-
NENTS.
REMOVAL
(1) Disconnect and isolate battery negative cable.
Allow at least two minutes for the reserve capacitor
in the Airbag Control Module (ACM) to discharge.
Fig. 2 Vacuum Heater and A/C Outlets
NSRESTRAINT SYSTEM 8M - 3

POWER DOOR LOCKS
CONTENTS
page page
POWER DOOR LOCKS..................... 1REMOTE KEYLESS ENTRY.................. 5
POWER DOOR LOCKS
INDEX
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DESCRIPTION AND OPERATION
AUTOMATIC DOOR LOCK FEATURE.......... 1
DOOR LOCK CIRCUIT PROTECTION......... 1
DOOR LOCK INHIBIT FEATURE............. 2
SLIDING DOOR LOCK MEMORY FEATURE..... 2
DIAGNOSIS AND TESTING
AUTOMATIC DOOR LOCK SYSTEM TEST...... 2
DOOR LOCK MOTOR..................... 2DOOR LOCK SWITCH TEST................ 2
SERVICE PROCEDURES
AUTOMATIC DOOR LOCKS
DISABLE OR ENABLE.................... 3
REMOVAL AND INSTALLATION
FRONT DOOR LOCK MOTOR/LATCH......... 3
LIFTGATE LOCK MOTOR................... 3
SLIDING DOOR LOCK CONTACTS........... 3
SLIDING DOOR LOCK MOTOR.............. 4
SLIDING DOOR LOCK PLUNGER............ 4
GENERAL INFORMATION
INTRODUCTION
The Body Control Module (BCM) locks or unlocks
the doors when an actuation input signal from a door
lock switch or Remote Keyless Entry Module (RKE)
is received. The BCM signals lock and unlock relays
in the Junction Block to actuate the door lock motors.
The front doors, sliding door(s) and liftgate are
equipped with actuator motors to lock or unlock the
latch mechanisms. The front door lock actuator motor
is not serviced separately from the door latch. The
BCM locks the doors and liftgate automatically when
the vehicle is driven beyond the speed of 25.7 Km/h
(16 mph). The automatic door lock feature can be dis-
abled if desired. All doors and liftgate can be locked
or unlocked using mechanical button or key cylinder
methods.
DESCRIPTION AND OPERATION
AUTOMATIC DOOR LOCK FEATURE
The vehicle comes with two options for power door
locks:
²Rolling automatic lock (ENABLE), doors auto-
matically lock at approximately at 25.7 Km/h (16
mph).
²No rolling automatic lock (DISABLE), doors do
not automatically lock when the vehicle is moving.
The BCM is equipped with a disable feature to
stop the speed sensitive automatic door locks from
functioning. The DISABLE feature can be switched
ON or OFF as desired. When the system is DIS-
ABLED the door locks will operate normally, but will
not lock automatically when the vehicle is rolling.
When the door locks are ENABLED the door locks
will automatically lock when the vehicle is moving at
about 25.7 Km/h (16 mph).
DOOR LOCK CIRCUIT PROTECTION
The BCM controls the door lock relay's operation.
If the door lock switch is actuated continuously for
more than one second the BCM will interrupt the
relay circuit. The door lock system is protected by a
40 amp fuse located in the Power Distribution Center
(PDC). The LOCK and UNLOCK relays are located
in the Junction Block. The Power Distribution Center
is located along side of the battery. The lock motors
are protected with Positive Temperature Coefficient
(PTC) device that prevents motor burn out.
NSPOWER DOOR LOCKS 8P - 1

DOOR LOCK INHIBIT FEATURE
The BCM cancels out the door lock switch actua-
tion, when the key is in the Ignition Switch and a
door is open. After the key is removed from the Igni-
tion Switch, or the doors are closed, the power door
locks will operate normally.
SLIDING DOOR LOCK MEMORY FEATURE
The door locks on the sliding door(s) can be actu-
ated when the door(s) are closed. If the sliding
door(s) are open when the door locks are actuated,
the BCM will hold the lock command in memory
until the door(s) is closed. When the door is closed
and the door jamb terminals make contact, signaling
the BCM to lock the sliding door(s) automatically.
Actuating the door lock switch to the unlock position
before the sliding door(s) are closed will cancel the
lock request.
DIAGNOSIS AND TESTING
AUTOMATIC DOOR LOCK SYSTEM TEST
When using a scan tool (DRB) for testing the auto-
matic door lock system, refer to the Body Diagnostic
Procedures Manual. Refer to Group 8W, Wiring Dia-
grams for circuit information and component loca-
tions.
DOOR LOCK MOTOR
Verify battery condition before testing door lock
motor(s), refer to Group 8A, Battery for proper diag-
nosis procedures.
To determine which motor is faulty, check each
individual door for electrical lock and unlock or dis-
connect the motor connectors one at a time, while
operating the door lock switch. In the event that
none of the motors work, the problem may be caused
by a shorted motor, a relay or a bad switch. Discon-
necting the defective motor will allow the others to
work.
To test an individual door lock motor, disconnect
the electrical connector from the motor. To lock the
door, connect a 12 volt power source to the positive
pin of the lock motor and a ground wire to the other
pin (Fig. 1), (Fig. 2), (Fig. 3) and refer to Group 8W,
Wiring Diagrams for pin locations. To unlock the door
reverse the wire connections at the motor pin termi-
nals. If these results are NOT obtained, replace the
motor.
DOOR LOCK SWITCH TEST
(1) Remove door lock switch bezel assembly from
door. Refer to Group 23, Body for removal proce-
dures.
(2) Disconnect wire connector from back of door
lock switch.(3) Depress switch to LOCK position.
(4) Using an ohmmeter, test switch resistance
between Pins 2 and 3. Refer to Door Lock Switch
Test and (Fig. 4).
(5) Depress switch to UNLOCK position.
(6) Test resistance between Pins 2 and 3.
(7) If resistance values are not within the param-
eters shown replace the door lock switch.
Fig. 1 Sliding Door Lock Motor±Typical
Fig. 2 Front Door Lock Motor
8P - 2 POWER DOOR LOCKSNS
DESCRIPTION AND OPERATION (Continued)

SERVICE PROCEDURES
AUTOMATIC DOOR LOCKS DISABLE OR ENABLE
The vehicle comes with two options for power door
locks:
²Rolling automatic lock, ENABLE approximately
at 16 mph.
²No rolling automatic lock, DISABLE.
To change the automatic door lock selection, do the
following:
(1) Close all doors.
(2) Place the ignition key in the OFF position for
20 seconds or more.
(3) Turn ignition key to the run position and to the
OFF position without cranking the engine four times.
The malfunction lamp will come on each time the key
is in the run position.
(4) Press the door lock button to lock the doors.
This procedure reverses the automatic door lock
option, Enable to Disable, or Disable to Enable. If thepresent option is undesirable, repeat to arrive at the
desired option.
REMOVAL AND INSTALLATION
FRONT DOOR LOCK MOTOR/LATCH
Refer to Group 23, Body for proper service proce-
dures.
LIFTGATE LOCK MOTOR
REMOVAL
(1) Remove liftgate trim panel.
(2) Remove bolts holding liftgate lock motor to lift-
gate (Fig. 5).
(3) Disconnect the wire connector from power lock
motor.
(4) Disconnect the liftgate lock motor from outside
handle lock link.
(5) Remove the liftgate lock motor from vehicle.
INSTALLATION
For installation, reverse the above procedures.
SLIDING DOOR LOCK CONTACTS
REMOVAL
(1) Open the sliding door.
(2) Remove screw holding the lock contacts to
B-pillar (Fig. 6).
(3) Disconnect the wire connector from the lock
contacts.
(4) Remove the lock contacts from B-pillar.
INSTALLATION
For installation, reverse the above procedures.
Fig. 3 Lift Gate Release Assembly
Fig. 4 Door Lock Switch
DOOR LOCK SWITCH TEST
SWITCH
POSITIONCONTINUITY
BETWEENRESISTANCE
VALUE
LOCK 2 and 3 1.5K Ohm61%
UNLOCK 2 and 3 249 Ohm61%
Fig. 5 Liftgate Lock Motor
NSPOWER DOOR LOCKS 8P - 3
SERVICE PROCEDURES (Continued)

SLIDING DOOR LOCK MOTOR
REMOVAL
(1) Remove sliding door trim panel.
(2) Remove watershield as necessary.
(3) Remove latch/lock control cover.
(4) Remove latch/lock control.
(5) Remove screws holding door lock motor to
latch/lock control (Fig. 7).
(6) Remove lock motor from control.
INSTALLATION
For installation, reverse the above procedures.
SLIDING DOOR LOCK PLUNGER
REMOVAL
(1) Remove sliding door trim panel.
(2) Remove watershield as necessary to gain access
to push-in fasteners holding sliding door lock plunger
wiring harness to inner door panel.
(3) Make note of wiring harness routing to aid
installation (Fig. 8).
(4) Remove push-in fasteners holding lock plunger
wiring harness to inner door panel.
(5) Disconnect plunger wiring harness from sliding
door lock motor.(6) Remove screw holding lock plunger to door
frame (Fig. 8).
(7) Remove lock plunger from sliding door.
INSTALLATION
For installation, reverse the above procedures.
Fig. 6 Sliding Door Lock Contacts
Fig. 7 Sliding Door Lock Motor
Fig. 8 Sliding Door Lock Plunger
8P - 4 POWER DOOR LOCKSNS
REMOVAL AND INSTALLATION (Continued)