1996 CHEVROLET SUBURBAN suspension

I Maintenance Schedule II - Diesel Engines I
0 0
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight. Also check
to be sure that the air cleaner housing
is properly seated, the cover
fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every
12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
I DATE I ACTUALMILEAGE I SERVICED BY: I
25,000 Miles (40 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaf\
t splines,
brake pedal springs and clutch pedal springs. Ball joints
and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
(Continued)
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(Continued)
0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper
rotation pattern and additional information.
See “Tires” in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
DATE SERVICED BY: ACTUAL MILEAGE I I
30,000 Miles (48 000 km)
17 Change engine oil and filter (or every 3 months, whichever occurs
17 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
first).
An Emission Control Service.
0 Drain, flush
and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to
use. An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all
hose clamps (except constant tension clamps).
Remove debris and clean the outside
of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
(Continued)
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1 Maintenance Schedule II - Diesel Engines I
35,000 Miles (56 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Contr-ol Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-1 2” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
I2 months, whichever occurs first).
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. See “Tires”
in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
*4’
I DATE I ACTUALMILEAGE I SERVICED BY: I
40,000 Miles (64 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
(Continued)
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I Maintenance Schedule II - Diesel Engines
(Continued)
0
0
0
Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only
to vehicles sold in the United States.
Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight. Also check to
be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every
12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
DATE ACTUAL MILEAGE SERVICED BY: L
L L
45,000 Miles (72 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball
joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval
(or every 12 months, whichever occurs first).
(Continued)
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(Colltinued)
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. See “Tires”
in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
‘g‘k
DATE
SERVICED BY: ACTUAL MILEAGE
50,000 Miles (80 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission
shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and
clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
0 Change automatic transmission fluid and filter if the vehicle is mainly
driven under
one or more of these conditions:
In heavy city traffic where the outside temperature regularly
reaches
90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
0 Uses such as found in taxi, police or delivery service. If you do
not use your vehicle under any
of these conditions, the fluid
and filter do not require changing.
Manual transmission fluid
doesn’t require change.
(Continued)
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1 Maintenance Schedule II - Diesel Engines I
(Continued)
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace
as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.\

0 Check the air intake system installation to assure that gaskets are
properly sealed and that
all hose connections, fasteners and other
components are tight.
Also check to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every
12 months, whichever
occurs first).
Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
DATE SERVICED BY: ACTUAL MILEAGE
55,000 Miles (88 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or
they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
(Continued)
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(Continued)
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. See “Tires” in the Index.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 3 months, whichever occurs
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
0 Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of
the radiator and air
conditioning condenser. Wash
the radiator neck. To ensure proper
operation, pressure test
the radiator and cap.
first).
An Emission Control
Service.
(Continued)
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Part C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at
least twice a year (for instance, each spring and fall).
You should let your
GM dealer’s service department or other qualified service center do these
jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspection
Inspect the front and rear suspension and steering system for damaged,
loose or missing parts, signs
of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hookup, binding, leaks, cracks, chafing,
etc. (On vehicles equipped with manual steering gear, check
for seal
leakage.)
Exhaust System lnspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system.
Look for broken, damaged, missing or out-of-position parts as well
as open seams, holes, loose connections, or other conditions which could
cause
a heat build-up in the floor pan or could let exhaust fumes into the
vehicle.
See “Engine Exhaust’’ in the Index.
Accelerator Control System
On gasoline engines, lubricate the pivot at the TBI throttle lever stud with
engine oil.
Do not oil any accelerator or cruise control cables. Replace any
cables that have high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
joints and axle seals for leaking.
Transfer Case (Four- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary. Oil the control lever pivot point and
all exposed control linkage. Check vent hose
at transfer case for kinks and
proper installation. More frequent lubrication
may be required on off-road
use.
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