1996 CHEVROLET EXPRESS fuel filter

Downloaded from www.Manualslib.com manuals search engine Fuel Tank Capacity
TYPE
Standard Tank
Cutaway Standard Tank
Cutaway Optional Tank
All quantities are approximate.
QUANTITY
3 1 gallons (1 17.3 L)
35 gallons (132 L)
55 gallons (208.2 L)
Normal Replacement Parts
Engine “VORTEC” 4300
VIN w
Oil Filter PF52
Air Cleaner Filter* A9 17C
PCV Valve CV789C
Spark
Plugs 4 1-932
Fuel Filter GF48
1
Radiator Cap RC36 VORTEC”
5000
M
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36
*For severe dusty conditions, use
AC Air Filter, Part No. 1236C. “VORTEC”
5700
R
PF1218
A9 17C
cv774c
4 1-932
GF48
1
RC36 “VORTEC” 7400
J
PF1218
A917C
cv774c
4 1-932
GF48
1
RC36
6-67

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
I
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See “Towing a Trailer” in
the Index.)
If the vehicle is used for delivery service, police, taxi
or other commercial application.
your vehicle.
One of the reasons you should
follow this schedule (f
you operate your vehicle under any of these conditions
is that these conditions cuuse engine oil to break
down soonex
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first).
Drive
Axle Service (or 3 months, whichever
occurs first).
1
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles
(20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Shields and
Underhood Insulation Inspection (GVWR above
8,500 Ibs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR
or driven under severe conditions only).

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
-
I Long TripMighway Intervals -- Gasoline En 1,ong ‘lrip/Highn.ay Intervals -- Gasoline Engines
Every
7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (or at each brake
relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation
(PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance Schedule -- Gasoline Engines
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 3 months, whichever occurs first).
0 Check axle fluid level and add fluid
as needed.
**
0 Clean and repack the fiont wheel bearings (or at
each brake relining, whichever occurs first).
0 Replace fuel filter.
0 Replace air cleaner filter.
0 Vehicles With GVWR Above 8,500 lbs. Only:
Inspect shields and underhood insulation for
damage or looseness. Adjust or replace
as
required. This is a Noise Emission Control Service.
Applicable
only to vehicles sold in the United States.
An
Emission Control Service.
3-
An Emission Control Service.
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly. This is a Noise
Emission
Control Service. Applicable only to
vehicles sold in the United States.
0 Rotate tires. See “Tire Inspection and
Rotation”
in the Index for proper rotation
pattern and additional information. During tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
I DATE I ACTUAL MILEAGE ISERVICED BY I
7-13

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance Schedule -- Gasoline Engines I
60,000 Miles (100 000 km) (Continued)
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is ~1 Noise
Emission Control Service. Applicable o~~ly to
vehicles sold in
the United States.
0 Inspect engine accessory drive belt.
0 Replace fuel filter.
Conduct Exhaust Gas Recirculation (EGR)
system inspection as described
in the
service manual.
An Emission Control Service. ?
An Emission Control Service.
An Emission Control Service.
0 Conduct evaporative control system
inspection. Check all fuel and vapor lines
and hoses for proper hook-up, routing and
condition. Check that the purge valve works
properly
(if equipped). Replace as needed.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Service.
0 Inspect fuel tank, cap and lines for damage
or leaks. Inspect
fuel cap gasket for any
damage. Replace parts as needed.
AFI Emission Control Service.
I I I 3
DATE SERVICED BY ACTUAL MILEAGE
7-20

Downloaded from www.Manualslib.com manuals search engine I Short Trip/City Maintenance Schedule -- Gasolin-1
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
0 Lubricate chassis components; see
An Emission Control Service.
footnote # (or every 3 months, whichever
occurs first).
as needed.
**
(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
0 Rotate tires. See “Tire Inspection and
An Emission Control Service.
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer
to the
appropriate
GM service manual for proper
caliper service procedures.
0 Veh’icles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable
only to vehicles sold in
the United States.
7-26

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
30,000 Miles (50 000 km)
Change engine oil and filter (or every
12 months, whichever occurs first).
17 Lubricate chassis components; see
An Etnission Control Service.
footnote # (or every 12 months, whichever
occurs first).
as needed.
‘wf:
-(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Replace fuel filter.
An Emission Control Service.
0 Replace air cleaner filter.
An Emission Control Servic.-e.
0 Vehicles With GVWR Above 8,500 lbs.
Only: Inspect shields and underhood
insulation for damage
or looseness. Adjust
or replace as required.
This is a Noise Emission
Control Service. Applicable only to vehicles
sold in
the United States.
0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is a Noise
Enzission Control Service. Applicable
only to
vehicles sold in the United States.
I DATE I ACTUAL MILEAGE SERVICED BY: I
7-33

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines I
52,500 Miles (87 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote #
(or every 12 months, whichever occurs first).
Check axle fluid level and add fluid
as needed. **
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index
for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom
of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
I DATE I ACTUAL MILEAGE (SERVICED BY:^
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
Lubricate chassis components; see
An Emission Control Service.
footnote ## (or every 12 months, whichever
occurs
first).
as needed. **
(or at each brake relining, whichever
occurs first).
0 Check axle fluid level and add fluid
0 Clean and repack the front wheel bearings
0 Inspect engine accessory drive belt.
0 Replace fuel filter.
An Emission Control Service.
An Emission Control Service.
7-36