
Downloaded from www.Manualslib.com manuals search engine The 1996 Chevrolet Express Owner’s  Manual 
Seats and  Restraint  Systems ............................................................. 1-1 
This  section  tells you how to use your  seats  and  safety  belts  properly. It also  explains  the “SIR’ system. 
FeaturesandControls .................................................................. 2-1 
This  section  explains  how  to  start  and  operate  your  vehicle. 
This  section  tells 
you how to adjust  the  ventilation  and  comfort  controls  and how to  operate  your 
audio  system. 
Here  you’ll  find  helpful  information and  tips about 
the road  and  how  to  drive under  different conditions. 
This  section 
tells you  what to do if you have  a  problem  while  driving,  such  as a flat  tire or overheated 
engine,  etc. 
Here  the  manual 
tells you how to keep your vehicle  running  properly  and  looking  good. 
This  section  tells 
you when to perform  vehicle  maintenance  and  what  fluids  and  lubricants to use. 
This  section 
tells you how to contact Chevrolet  for assistance  and  how to get  service and owner 
publications. 
It also  gives you information  on “Reporting Safety Defects” on page 8-8. 
Here’s  an alphabetical listing of almost  every subject in this manual.  You can use it to quickly find 
something  you  want to read. 
Comfort  Controls  and  Audio  Systems ..................................................... 3-1 
YourDrivingandtheRoad .............................................................. 4-1 
ProblemsontheRoad .................................................................. 5-1 
Service and  Appearance  Care ............................................................ 6-1 
Maintenanceschedule .................................................................. 7-1 
Customer  Assistance  Information ........................................................ 8-1 
Index ........................................................................\
........ 9-1 
i   

Downloaded from www.Manualslib.com manuals search engine Engine  Coolant  Heater  (Option) 
- 
In  very cold weather, 0°F (- 1 SOC) or colder,  the engine 
coolant  heater can help. 
You’ll get easier starting  and 
better fuel economy during  engine warm-up.  Usually, 
the coolant heater should  be plugged 
in a minimum of 
four hours prior  to starting your vehicle. 
To use  the coolant  heater: 
1. Turn off the engine. 
2. Open the  hood  and  unwrap the electrical  cord. 
3. Plug  it into a normal, grounded 1 10-volt AC outlet. 
Plugging  the cord  into an ungrounded outlet 
could  cause  an electrical shock.  Also, the wrong 
kind 
of extension  cord could  overheat  and cause 
a fire.  You could  be  seriously  injured. 
Plug the 
cord  into 
a properly grounded  three-prong 
110-volt 
AC outlet. If the  cord  won’t  reach,  use a 
heavy-duty three-prong  extension cord  rated  for 
at  least 
15 amps. 
4. After  you’ve  used  the  coolant heater, be sure to store 
the  cord as it was before to keep it away  from  moving 
engine  parts. 
If you don’t, it could be damaged. 
How long should  you keep  the coolant heater plugged 
in?  The  answer  depends  on the  outside temperature, the 
kind 
of oil  you  have, and some  other things. Instead  of 
trying to  list everything  here, we 
ask that  you  contact a 
GM dealer in the area where you’ll  be parking  your 
vehicle.  The  dealer  can give 
you the best  advice for that 
particular  area. 
2-16   

Downloaded from www.Manualslib.com manuals search engine DRIVE (D): This position is for normal  driving. If you 
need more power  for  passing, and you’re: 
Going  less than about 35 mph (56 km/h),  push your 
accelerator  pedal about  halfway  down. 
Going  about 35 mph (56 kdh) or more,  push the 
accelerator  all the way down. 
You’ll 
shift down to the  next  gear  and  have  more  power. 
You  should  use DRIVE  (D) (or, as 
you need to, a lower 
gear)  when  towing  a  trailer. Operating  your vehicle 
in 
DRIVE (D) when towing a trailer will  minimize heat 
build-up  and  extend 
the life of your transmission. 
THIRD (3): This  position  is  also used  for normal 
driving,  however, 
it offers more power and  lower  fuel 
economy  than DRIVE 
(D). You should  use  THIRD (3) 
when  carrying  a  heavy  load  or driving  on steep  hills. 
SECOND (2): This  position  gives you more power 
but  lower  fuel  economy. 
You can use  SECOND (2) 
on hills.  It can  help  control  your  speed as you go 
down  steep  mountain  roads, but then you would also 
want to use your  brakes  off and on. If you  manually 
select  SECOND 
(2), the transmission  will  drive in 
second gear. You may  use  this  feature for reducing 
torque 
to the rear  wheels when you are trying to start 
your  vehicle  from  a  stop 
on slippery  road surfaces. 
FIRST (1): This position  gives you even  more power 
(but lower fuel  economy) than SECOND 
(2). You can 
use  it 
on very  steep  hills, or in deep  snow  or mud. If 
the  selector  lever  is put in FIRST (l), the transmission 
won’t  shift  into  first gear  until  the vehicle  is going 
slowly  enough. 
NOTICE: -- -- 
If your  rear  wheels  can’t  rotate,  don’t  try  to 
drive.  This might  happen  if  you  are  stuck  in 
very  deep  sand  or mud  or are  up  against  a  solid 
object.  You could  damage  your  transmission. 
Also, if  you  stop  when  going  uphill,  don’t  hold 
your  vehicle  there  with  only  the  accelerator 
pedal.  This  could  overheat  and  damage  the 
transmission.  Use  your  brakes 
or shift  into 
PARK (P) to  hold  your  vehicle  in  position  on 
a  hill. 
2-19   

Downloaded from www.Manualslib.com manuals search engine NOTICE: 
Driving with the  parking  brake  on can cause 
your  rear  brakes  to  overheat. You may have  to 
replace them,  and you could also  damage  other 
parts  of your  vehicle.  Always  check to be  sure 
your  parking  brake  is fully released before 
you  drive. 
If you  are  towing a trailer and are  parking on any hill, 
see “Towing a Trailer” in the Index.  That section shows 
what to do first to keep the  trailer from  moving. 
Shifting I: :o 11 C (P) 
I A CAUTIJN: 
I 
It can  be dangerous  to  get out  of your  vehicle  if 
the  shift lever is not  fully in 
PARK (P) with the 
parking  brake  firmly set.  Your  vehicle  can roll. 
If  you  have left the engine running,  the vehicle 
can  move  suddenly.  You or others  could be 
injured.  To be sure  your  vehicle  won’t  move, 
even  when  you’re  on  fairly level ground,  use the 
steps  that  follow. 
If you’re pulling a  trailer, see 
“Towing 
a Trailer”  in  the  Index. 
1. Hold the brake pedal down with your right  foot and 
set the parking brake.   

Downloaded from www.Manualslib.com manuals search engine Leaving Your Vehicle  With  the 
Engine  Running 
A CAUTION: 
It  can be dangerous  to  leave  your  vehicle  with 
the  engine  running.  Your vehicle  could  move 
suddenly  if  the  shift  lever  is not  fully  in 
PARK (P) 
with  the  parking  brake  firmly  set.  And,  if  you 
leave  the  vehicle  with  the  engine  running,  it  could 
overheat  and  even  catch  fire.  You or others  could 
be  injured.  Don’t  leave  your  vehicle  with  the 
engine  running  unless  you  have  to. 
Torque Lock 
If  you  are  parking on a hill  and  you  don’t  shift  your 
transmission 
into PARK (P) properly,  the  weight of the 
vehicle  may put  too much  force 
on the parking  pawl in 
the transmission.  You may  find  it  difficult  to  pull the 
shift  lever 
out of  PARK  (P). This  is  called  “torque  lock.” 
To prevent  torque  lock, set the  parking  brake and then 
shift 
into PARK (P) properly  before you leave  the 
driver’s  seat.  To find 
out how,  see  “Shifting  Into 
PARK 
(P)” in  the  Index.  When 
you are 
ready  to drive, move the  shift lever  out of 
PARK (P) before you release  the parking  brake. 
If  torque  lock  does  occur, 
you may need to  have  another 
vehicle  push  yours  a  little  uphill 
to take some  of the 
pressure  from  the  transmission, so you can pull  the shift 
lever  out 
of PARK  (P). 
Shifting Out of PARK (P) 
Your vehicle  has a brake-transmission  shift  interlock 
system.  You have  to  fully  apply your  regular  brakes 
before  you can shift  from  PARK  (P). See “Automatic 
Transmission” 
in the  Index. 
If  you  cannot  shift 
out of  PARK  (P), ease  pressure on 
the shift  lever  and push the  shift lever all the way up 
into  PARK  (P) as you  maintain  brake  application.  Then, 
move  the shift  lever  into 
the gear  you want. 
If 
you ever  hold  the brake  pedal down  but  still can’t 
shift  out 
of PARK  (P), try this: 
1. Turn  the key  to OFF. 
2. Apply  and hold the  brake until the  end of Step 4. 
3. Shift  to  NEUTRAL (N). 
4. Start  the  vehicle  and  then  shift to the drive  gear  you 
5. Have the brake-transmission  shift interlock  system 
want. 
fixed 
as soon  as you  can. 
2-23   

Downloaded from www.Manualslib.com manuals search engine Windshield  Wipers 
You control  the windshield 
wipers  by turning  the band 
with the wiper  symbol on it. 
For  a single wiping  cycle, 
turn the band  to MIST. Hold 
it there until the wipers  start, then let go.  The  wipers will 
stop  after  one  cycle. 
If you want  more  cycles, hold the 
band 
on MIST longer. 
You can  set the  wiper  speed  for  a long or short delay 
between  wipes.  This can 
be very useful in light  rain or 
snow. Turn 
the band to choose the delay time. The 
closer 
to LOW, the  shorter  the delay.  For steady wiping at 
low speed,  turn the band 
to 
the LOW position.  For high-speed  wiping, turn the 
band further, 
to HIGH. To stop  the wipers,  move  the 
band  to OFF. 
Remember that  damaged wiper blades  may prevent 
you  from  seeing well  enough 
to drive safely. To 
avoid  damage,  be sure  to clear  ice and snow  from the 
wiper blades before using them. If they are frozen to 
the windshield,  carefully loosen or thaw them. If 
your blades  do become  damaged,  get new  blades  or 
blade inserts. 
Heavy  snow or ice can overload your wipers.  The 
windshield wiper  motor 
is protected  from  overload 
by 
a circuit breaker and a fuse.  If the motor  overheats 
due  to heavy 
snow, etc.,  the wiper  will stop until the 
motor  cools. Although the  circuit is protected  from 
electrical  overload,  overload  due  to  heavy  snow, etc. 
may  cause  wiper linkage damage.  Always  clear ice 
and  heavy snow from the windshield  before using your 
windshield  wipers. 
2-3 1   

Downloaded from www.Manualslib.com manuals search engine Listed are four situations  you  may experience  with your 
fuel gage: 
At the gas station, the fuel  pump  shuts off before the 
gage  reads FULL 
(F). 
It takes  a little more  or less fuel  to fill  up than the 
fuel  gage  indicated.  For  example,  the gage  may have 
indicated the  tank  was  half 
full, but it actually took a 
little more or  less than  half the tank’s capacity  to 
fill 
the tank. 
0 The gage moves  a  little when you  turn  a corner  or 
speed  up. 
The gage  doesn’t  go  back to EMPTY (E) when  you 
turn  off  the  ignition. 
None 
of these indicate  a problem  with the fuel gage. 
Engine Coolant  Temperature Gage 
This  gage  shows  the 
If  the gage pointer moves 
into 
the red  area your 
engine 
coolant temperature. 
260 engine  is too hot! 
TEMP J-- vw 
It means that your engine coolant has overheated.  If you 
have been operating your vehicle under normal 
operating conditions,  you should pull  off the road,  stop 
your vehicle, and  turn  off 
the engine  as soon as possible. 
In “Problems  on the Road,” this manual shows what to 
do.  See  “Engine Overheating”  in 
the Index. 
3 LA   

Downloaded from www.Manualslib.com manuals search engine Driving  On  Grades 
Reduce speed and shift to a lower gear before you start 
down 
a long  or  steep  downgrade.  If you  don’t  shift 
down,  you might have  to  use your brakes 
so much that 
they would  get hot and 
no longer work well. 
On  a long uphill  grade, shift down  and reduce 
your 
speed  to around 45 mph (70 kdh)  to reduce the 
possibility 
of engine  and transmission  overheating. 
When towing  at  high altitude 
on steep uphill  grades, 
consider  the following: Engine coolant  will  boil 
at a 
lower temperature  than at normal  altitudes. 
If you turn 
your  engine  off immediately after towing  at  high altitude 
on  steep  uphill  grades,  your vehicle  may show signs 
similar 
to engine overheating. To avoid  this,  let  the 
engine  run  while  parked  (preferably  on level  ground) 
with  the automatic  transmission 
in PARK (P) for a few 
minutes  before turning the engine off.  If  you do get  the 
overheat  warning,  see “Engine Overheating” 
in the Index. 
Parking  on  Hills 
You  really should not park your vehicle, with  a trailer 
attached, on  a hill.  If something  goes wrong, your rig 
could  start to move. People can  be injured, and both 
your vehicle  and the trailer can  be damaged. 
But  if  you  ever have to park your rig 
on a hill, here’s 
how  to do  it: 
1. ’ Apply your regular brakes, but don’t shift into 
PARK (P) yet. Then turn your wheels into the  curb 
if facing downhill or into traffic if facing uphill. 
2. Have someone  place chocks under the trailer wheels. 
3. When the  wheel chocks are in  place, release the 
regular brakes  until the chocks  absorb  the load. 
4. Re-apply  the regular brakes. Then apply your 
parking brake and then shift 
to PARK  (P). 
5. Release the regular brakes. 
4-36