1996 CHEVROLET EXPRESS brake

Downloaded from www.Manualslib.com manuals search engine If your vehicle has more than one battery, use the
battery that is under the hood
of the vehicle -- this
will reduce the electrical resistance.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren’t touching
each other.
If they are, it could cause a ground
connection you don’t want. You wouldn’t be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
Set the parking brake firmly
on each vehicle. Put an
automatic transmission in
PARK (P) or a manual
transmission
in NEUTRAL (N).
3. Turn off the ignition on both vehicles. Turn off all
lamps that aren’t needed, and radios. This will avoid
sparks and help save both batteries, and could save
your radio!
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs would not be covered by
your warranty.
4. Open the hoods and locate the batteries. Find
the positive
(+) and negative (-) terminals on
each battery.
A CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a flashlight if
you need more light.
Be sure the battery (or batteries) has enough
water. You don’t need to add water to the Delco
Freedom@ battery (or batteries) installed in
every new
GM vehicle. But if a battery has filler
caps, be sure the right amount of fluid is there.
If
it is low, add water to take care of that first. If
you don’t, explosive gas could be present.
Battery fluid contains acid that can burn you.
Don’t get it on you.
If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.

Downloaded from www.Manualslib.com manuals search engine I A CAUTION:
I I To help avoid injury to you or others:
0 Never let passengers ride in a vehicle that is
Never tow faster than safe or posted speeds.
0 Never tow with damaged parts not
0 Never get under your vehicle after it has
Always use separate safety chains on each
being
towed.
fully secured.
been lifted by the tow truck.
side when towing
a vehicle.
When your vehicle is being towed, have the ignition
key
off. The steering wheel should be clamped in a
straight-ahead position, with
a clamping device
designed for towing service.
Do not use the vehicle’s
steering column lock for this. The transmission should
be in NEUTRAL
(N) and the parking brake should
be released.
A CAUTION:
I
A vehicle can fall from a car carrier if it isn’t
adequately secured. This can cause
a collision,
serious personal injury and vehicle damage. The
vehicle should be tightly secured with chains or
steel cables before
it is transported.
Don’t use substitutes (ropes, leather straps,
canvas webbing, etc.) that can be cut by sharp
edges underneath the towed vehicle.
5-7

Downloaded from www.Manualslib.com manuals search engine If a Tire Goes Flat
It’s unusual for a tire to “blow out” while you’re driving,
especially if you maintain your tires properly. If air goes
out of a tire, it’s much more likely to leak out slowly.
But
if you should ever have a “blowout,” here are a few
tips about what
to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you’d use in a
skid. In any rear blowout, remove your foot from
the
accelerator pedal. Get the vehicle under control by
steering the way
you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake
to a stop -- well off the road if possible.
If a tire goes flat, the next part shows how to use your
jacking equipment
to change a flat tire safely.
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place. Turn
on your hazard
warning flashers.
I
Changing a tire can cause an injury. The vehicle
can slip
off the jack and roll over you or other
people. You and they could be badly injured.
Find a level place to change your tire.
To help
prevent the vehicle from moving:
1. Set the parking brake firmly.
2. Put the shift lever in PARK (P).
3. ”urn off the engine.
To be even more certain the vehicle won’t move,
you can put blocks at the front and rear
of the
tire farthest away from the one being changed.
That would be the tire on the other side of the
vehicle, at the opposite end.
5-20

Downloaded from www.Manualslib.com manuals search engine A CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to become loose
and even come
off. This could lead to an accident.
Be sure to use the correct wheel nuts. If you have
to replace them, be sure to get new
GM original
equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with
a torque wrench to
122 lb-ft (165 Nom).
NOTICE:
Improperly tightened wheel nuts can lead to
brake pulsation and rotor damage.
To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specification.
11. Put the wheel cover back on, if you have one.
Remove any wheel blocks.
Remember that the jack, jacking equipment and tire
must be properly stored in their original storage
position before
you begin driving again. The next
part will show you how.
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Downloaded from www.Manualslib.com manuals search engine When you lift the hood, you’ll see these items:
A. Battery
B. Coolant Recovery Tank
C. Engine Oil Dipstick
D. Engine Oil Fill
E. Transmission Dipstick
6-8
F. Air Cleaner
G. Power Steering Reservoir
H. Brake Master Cylinder
I. Windshield Washer Fluid

Downloaded from www.Manualslib.com manuals search engine If your vehicle has a 7.4L engine and air conditioning,
your vehicle will have
a auxiliary engine fan in addition
to the belt driven fan.
A CAUTION:
If your vehicle has air conditioning, the auxiliary
engine fan under the hood can start up and
injure you even when the engine is not running.
Keep hands, clothing and tools
away from any
underhood electric fan.
Things that burn can get on hot engine parts and
start
a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber.
You or others
could be burned. Be careful not to drop or spill
things that will burn onto a hot engine.
Before closing the hood, be sure all the filler caps are
on properly.
Then lift the hood to relieve pressure
on the hood prop.
Remove the hood prop from the slot in the hood and
return the prop
to its retainer. Then just let the hood
down and close
it firmly.
Noise Control System
The following information relates to compliance with
Federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000
lbs. (4 536 kg). The Maintenance Schedule
booklet provides information on maintaining the noise
control system
to minimize degradation of the noise
emission control system during the life of your vehicle.
The noise control system warranty is given
in your
Warranty booklet.
These standards apply
only to vehicles sold in the
United States.
6-9

Downloaded from www.Manualslib.com manuals search engine Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
0 In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is
180°F to 200°F
(82°C to 93°C).
Checking Transmission Fluid Hot
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it's colder than 50°F (lO"C), drive the
vehicle in
DRIVE (D) until the engine temperature
gage moves and then remains steady for
10 minutes.
Then follow the hot check procedures.
Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours or more with the engine
off and is
used only as
a reference. Let the engine run at idle for
five minutes if outside temperatures are
50°F (10°C) or
more. If it's colder than
50°F ( 10°C), you may have to
idle the engine longer. Should the fluid level be low
during a cold check, you
must perform a hot check
before adding fluid. This will give you
a more accurate
reading of the fluid level.
Checking the Fluid Hot or Cold
Park your vehicle on a level place. Keep the
engine running.
With the parking brake applied, place the shift lever
0 With your foot on the brake pedal, move the shift
in PARK (P).
lever through each gear range, pausing for about
three seconds
in each range. Then, position the shift
lever in
PARK (P).
Let the engine run at idle for three minutes or more.
- 6-17

Downloaded from www.Manualslib.com manuals search engine Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine cooling system. The thermostat stops the
flow
of coolant through the radiator until the coolant
reaches a preset temperature.
When you replace your thermostat, an
AC@ thermostat
is recommended.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is
a leak in the system or
you hear an unusual noise.
A fluid loss in this system
could indicate
a problem. Have the system inspected
and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, unscrew the cap
and ,wipe
the dipstick with a clean rag. Replace the cap
and completely tighten it. Then remove the cap again
and look at the fluid level
on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the
level up to
the mark.
To prevent brake fluid contamination, never check or fill
the power steering reservoir with the master cylinder
cover off.
What to Use
Refer to the Maintenance Schedule to determine what
kind of fluid
to use. See “Recommended Fluids and
Lubricants’’ in the Index. Always use the proper fluid.
Failure
to use the proper fluid can cause leaks and
damage hoses and seals.
6-24