1996 CHEVROLET EXPRESS transmission

Downloaded from www.Manualslib.com manuals search engine Short TripKity Maintenance Schedule -- Gasoline Engines
100,000 Miles (1 66 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test cooling
system and pressure cap.
0 Inspect spark plug wires.
0 Replace spark plugs.
0 Change automatic transmission fluid and
An Emission Control Service.
An Emission Control Service.
An Emission Control Service.
filter if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more
of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If’you do not use your vehicle under an? of
these conditions, the.fluid und require changing.
I7 Inspect Positive Crankcase Ventilation
(Pcv) valve. An Emission Control Service.
DATE SERVICED BY ACTUAL MILEAGE
7-29

Downloaded from www.Manualslib.com manuals search engine 0 If your engine has a thermostatically
controlled cooling fan, inspect all hoses
and ducts for proper hook-up (or every
12 months, whichever occurs first). Be sure
the valve works properly.
This is a Noise
Enzission Control Service. Applicable onlJ to
vehicles sold in the United States.
DATE ACTUAL MILEAGE SERVICED BY
50,000 Miles (83 000 km)
0 Change automatic transmission fluid
and filter
if the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more
of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under any qf these
conditions,
the.fluid and.filter do not require changing.
7-35

Downloaded from www.Manualslib.com manuals search engine Long TripMighway Maintenance Schedule -- Gasoline Engines
100,000 Miles (I66 000 km) (Continued)
0 Change automatic transmission fluid and
filter if
the vehicle’s GVWR is over
8600 lbs. or if the vehicle is mainly driven
under one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90 O F
(32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not LW your vehicle under any of
these coilditions, the fluid undjilter do not
require changing.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve.
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY
7-42

Downloaded from www.Manualslib.com manuals search engine At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures. See
“Tires” in the Index for further details.
Cassette Deck Service
Clean cassette deck. Cleaning should be done every
50 hours of tape play. See “Audio Systems” in the
Index for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep
a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag covers,
and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
“Automatic Transmission”
in the Index. A fluid loss
may indicate
a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all hood hinges, hood prop rod pivot, fuel
filler door, rear compartment hinges, latches, locks and
any moving seat hardware. Door hinges are lubricated
for the life
of your vehicle; no additional lubrication is
required. Part
D tells you what to use. More frequent
lubrication may be required when exposed
to a
corrosive environment.
7-44

Downloaded from www.Manualslib.com manuals search engine Starter Switch Check Brake-Transmission Shift Interlock (BTSI) Check
’ A CAUTION:
When you are doing this
check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
1
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake (see “Parking
Brake”
in the Index if necessary) and the
regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to turn off the engine immediately
if it starts.
3. Try to start the engine in each gear. The starter
should work only
in PARK (P) or NEUTRAL (N). If
the starter works in any other position, your vehicle
needs service.
A CAUTION:
-
When you are doing this check, the vehicle could
move suddenly.
If it does, you or others could be
injured. Follow the steps below.
I. Before you start, be sure you have enough room
around
the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move
the shift lever out
of PARK (P) with normal effort. If the shift lever
moves
out of PARK (P), your vehicle’s BTSI
needs service.
7-45

Downloaded from www.Manualslib.com manuals search engine Steering Column Lock Check
While parked, and with the parking brake set, try to turn
the key to LOCK in each shift lever position.
The key should turn to LOCK only when the shift
lever
is in PARK (P).
0 The key should come out only in LOCK.
Parking Brake and Automatic Transmission
PARK (P) Mechanism Check
When
you are doing this check, your vehicle
could begin to move. You
or others could be
injured and property could be damaged. Make
sure there is room in front
of your vehicle in case
it begins to
roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot
on the regular brake,
set the parking brake.
0 To check the parking brake: With the engine running
and transmission
in NEUTRAL (N), slowly remove
foot pressure from the regular brake pedal.
Do this
until the vehicle is held by the parking brake only.
0 To check the PARK (P) mechanism’s holding ability:
With the engine running, shift to PARK
(P). Then
release all brakes.
7-46

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
USAGE
Engine Oil
(Gasoline
Engine)
Engine Coolant
Coolant Supplement
Sealer
FLUIDLUBRICANT
Engine oil with the American
Petroleum Institute Certified For
Gasoline Engines “Starburst” symbol
of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil”
in the Index.
50/50 mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
or
Havoline@ DEX-COOL TM
(orange-colored, silicate-free)
antifreeze conforming
to GM
Specification 6277M. See “Engine
Coolant”
in the Index.
GM Part
No. 3634621 or
equivalent with a complete flush
and refill.
USAGE
Hydraulic Brake
System
Parking Brake
Cable Guides
Power Steering System
Automatic
Transmission
Key Lock
Cylinders
Chassis
Lubrication
FLUID/LUBRICANT
Delco Supreme 11 @ Brake Fluid
(GM Part No.
1052535 or
equivalent DOT-3 brake fluid).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade 2, Category LB
or GC-LB.
GM Power Steering Fluid
(GM Part No. 1052884 - 1 pt.,
1050017
- 1 qt., or equivalent).
DEXRON@-I11 Automatic
Transmission Fluid.
Multi-Purpose Lubricant, Superlube@
(GM Part No. I234624 1
or equivalent).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements
of NLGI Grade
2, Category LB
or GC-LB.
7-49

Downloaded from www.Manualslib.com manuals search engine Section 9 Index
Adjustable Mast Antenna ........................ 3-29
AirBag
....................................... 1-21
Adding Equipment
............................ 1-28
How Does it Restrain .......................... 1-26
How it Works ................................ 1-24
Location
.................................... 1-24
Readiness Light
......................... 1.23. 2.47
Servicing
................................... 1-27
What Makes
it Inflate .......................... 1-25
What Will You See After it Inflates ............... 1-26
When Should
it Inflate ......................... 1-25
Aircleaner
.................................... 6-15
Air Conditioning Refrigerants
..................... 6-68
Air Control. Climate Control System
................. 3-3
Alignment and Balance. Tire ...................... 6-48
Aluminum Wheels. Cleaning
...................... 6-57
Antenna. Adjustable Mast
........................ 3-29
Antenna. Power
................................ 3-29
Antifreeze
..................................... 6-20
Anti-Lock Brake System Warning Light
................ 2-49. 4-6
Brakes
...................................... 4-5
Appearancecare
............................... 6-50
Air Conditioning ................................ 3-7 Appearance
Care Materials
....................... 6-59
Arbitration Program .............................. 8-7
Audio Systems
.................................. 3-9
Transmission Transmission Check
........................... 7-44
Transmission Fluid
............................ 6-16
Transmission Operation
........................ 2-17
Transmission Park Mechanism Check
............. 7-46
Axle. Locking Rear
............................. 2-20
Axle.Rear
.................................... 6-19
Ashtrays
...................................... 2-42
Shifting ..................................... 2-17
Battery
...................................... 6-30
Jump Starting ................................. 5-2
Replacement. Remote Keyless Entry
............... 2-6
Warnings
................................ 5-2.5-3
BBB Auto Line
................................. 8-7
Before Leaving on
a Long Trip .................... 4-20
Better Business Bureau Mediation
................... 8-7
9-1