1996 CHEVROLET EXPRESS trailer

Downloaded from www.Manualslib.com manuals search engine When You Are Ready to Leave After
Parking on a
Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine;
Shift into a gear; and
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Main ~ mr ~ ce When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system
and brake adjustment. Each
of these is covered in this
manual, and the Index will help you find them quickly.
If you’re trailering, it’s a good idea
to review these
sections before
you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
The eight-wire harness, if you have one, is stored under
your vehicle along the rear frame crossmember. It is
wrapped and bound with a plastic strap. The harness has
a 30-amp battery feed and no connector, and
you should
have a qualified electrical service person wire your
harness for
you. Attach the harness to the trailer, then
tape or strap
it to your vehicle’s frame rail. Be sure you
leave it loose enough so the wiring doesn’t bend or
break, but not
so loose that it drags on the ground.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
The five-wire harness, if you have one, is stored inside
the vehicle at
the passenger side rear corner, behind the
jack. This should be wired by a qualified electrical
service person.
It must be routed out of your vehicle
between the rear door and the floor, with enough of the
harness left on both sides
so that the trailer or the body
won’t pull
it.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
4-37

Downloaded from www.Manualslib.com manuals search engine If No Steam Is Coming From Your Engine
If you get the overheat warning but see or hear no
steam, the problem may
not be too serious. Sometimes
the engine can get a little too hot when you:
0 Climb a long hill on a hot day.
0 Stop after high-speed driving.
0 Idle for long periods in traffic.
0 Tow a trailer. See “Driving on Grades” in the Index.
If
you get the overheat warning with no sign of steam,
try this for a
minute or so:
1. If you have an air conditioner, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you’re in a traffic jam, shift to NEUTRAL (N);
otherwise, shift
to the highest gear while
driving
-- DRIVE (D).
If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about
10 minutes.
If the warning doesn’t come back on,
you can
drive normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still no sign of steam, you can idle the engine
for two or three minutes while you’re parked,
to push
the accelerator until the engine speed is about twice as
fast as normal idle speed. Bring
the engine speed back to
normal idle speed after two or three minutes. Now see
if
the warning stops. But then, if you still have the
warning,
turn ofthe engine and get everyone out qf the
vehicle
until it cools down.
You may decide not to lift the hood but to get service
help right away.
5-11

Downloaded from www.Manualslib.com manuals search engine 8. Then replace the pressure cap. At any time during
this procedure
if coolant begins to flow out of the
filler neck, reinstall the pressure cap. Be sure the
arrows
on the pressure cap line up like this.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When the
clutch is engaged,
the fan spins faster to provide more air
to cool the engine. In most every day driving conditions,
the fan
is spinning slower and clutch is not fully engaged.
This improves fuel economy and reduces fan noise.
Under heavy vehicle loading, trailer towing and/or high
outside temperatures, the fan speed increases
as the clutch
more
fully engages. So you may hear an increase in fan
noise. This
is normal and should not be mistaken as the
transmission slipping
or making extra shifts. It is merely
the cooling system functioning properly. The fan will
slow down when additional cooling is not required and
the clutch partially disengages.
You may also hear this Fan noise when you start
the engine. It will go away as the fan clutch
partially disengages.
5-19

Downloaded from www.Manualslib.com manuals search engine NOTICE:
Never remove or restore a tire frondto a stowage
position under the vehicle while the vehicle
is
supported by a jack. Always tighten the tire
fully against the underside of the vehicle when restowing
A flat rear tire reduces clearance to remove the spare
tire. If there is less than
12 inches (30.48 cm) between
the ground and the rear bumper or any trailer hitch, jack
up the vehicle
until the flat tire is off the ground.
(See “Removing
the Flat Tire” and “Installing the
Spare Tire,’’ Steps
4 through 8, in this section.)
Unless your vehicle has a flat rear tire, do not remove
or
restore a tire from/to a stowage position under the
vehicle while the vehicle is supported by a jack. Always
tighten the tire
fully against the underside of the vehicle
when restowing.
If you have a vehicle which was completed from a cab
and chassis, refer to the information from the body
suppliedinstaller.
The spare tire
is a full size tire, like the other tires on
your vehicle.
For cargo vans, the jack
is secured
in the rear
Remove the retaining wing bolt and lift
it off the
mounting bracket. Set the jack and jacking equipment
near the
flat tire.
5-22

Downloaded from www.Manualslib.com manuals search engine When to Change Engine Oil
See if any one of these is true for you:
0 Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
0 You frequently tow a trailer or use a carrier on top of
your vehicle.
The vehicle is used for delivery service, police, taxi
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil and filter
every
3,000 miles (5 000 km) or 3 months -- whichever
occurs first. or
other commercial application.
If done of them is true, change the oil and filter every
7,500 miles (12 500 km) or 12 months -- whichever
occurs first. Driving a vehicle with a fully warmed
engine under highway conditions causes engine oil to
break down slower.
What to Do with Used Oil
Did YOU know that used engine oil contains certain
elements that may be unhealthy for your skin and could
even cause cancer? Don’t let used oil stay on your skin
for very long. Clean your skin and nails with soap and
water,
or a good hand cleaner. Wash or properly throw
away clothing or rags containing used engine oil. (See
the manufacturer’s warnings about the use and disposal
of oil products.)
Used oil can be
a real threat to the environment. If you
change your own oil, be sure to drain all free-flowing oil
from the filter before disposal. Don’t ever dispose of oil
by putting it in the trash, pouring it
on the ground, into
sewers, or into streams
or bodies of water. Instead,
recycle it by taking
it to a place that collects used oil. If
you have a problem properly disposing
of your used oil,
ask your dealer, a service station or a local recycling
center for help.
6-14

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles
(83
000 km) if the vehicle’s GVWR is over 8,600 or
if
the vehicle is mainly driven under one or more of
these conditions:
0 In heavy city traffic where the outside temperature
0 In hilly or mountainous terrain.
regularly reaches
90°F (32°C) or
higher.
0 When doing frequent trailer towing.
0 Uses such as found in taxi, police or delivery service.
If your vehicle’s
GVWR is not over 8,600 and you do
not use your vehicle under any
of these conditions, the
fluid and filter do
not require changing.
See “Scheduled Maintenance Services” in the Index.
How to Check
.Because this operation can be a little difficult, you
may choose to have this done at your GM dealer
Service Department.
If you do it yourself, be sure
to follow all the
instructions here, or you could get a false reading
on
the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the
fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission
fluid.
6-16
-

Downloaded from www.Manualslib.com manuals search engine Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:
0 When outside temperatures are above 90°F (32°C).
At high speed for quite a while.
0 In heavy traffic -- especially in hot weather.
0 While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is
180°F to 200°F
(82°C to 93°C).
Checking Transmission Fluid Hot
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50°F
(10°C). If it's colder than 50°F (lO"C), drive the
vehicle in
DRIVE (D) until the engine temperature
gage moves and then remains steady for
10 minutes.
Then follow the hot check procedures.
Checking Transmission Fluid Cold
A cold check is made after the vehicle has been sitting
for eight hours or more with the engine
off and is
used only as
a reference. Let the engine run at idle for
five minutes if outside temperatures are
50°F (10°C) or
more. If it's colder than
50°F ( 10°C), you may have to
idle the engine longer. Should the fluid level be low
during a cold check, you
must perform a hot check
before adding fluid. This will give you
a more accurate
reading of the fluid level.
Checking the Fluid Hot or Cold
Park your vehicle on a level place. Keep the
engine running.
With the parking brake applied, place the shift lever
0 With your foot on the brake pedal, move the shift
in PARK (P).
lever through each gear range, pausing for about
three seconds
in each range. Then, position the shift
lever in
PARK (P).
Let the engine run at idle for three minutes or more.
- 6-17

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
I
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See “Towing a Trailer” in
the Index.)
If the vehicle is used for delivery service, police, taxi
or other commercial application.
your vehicle.
One of the reasons you should
follow this schedule (f
you operate your vehicle under any of these conditions
is that these conditions cuuse engine oil to break
down soonex
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first).
Drive
Axle Service (or 3 months, whichever
occurs first).
1
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles
(20 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection,
if driving in dusty conditions. Shields and
Underhood Insulation Inspection (GVWR above
8,500 Ibs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack (or at each
brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR
or driven under severe conditions only).