1996 CHEVROLET EXPRESS brakes

Downloaded from www.Manualslib.com manuals search engine Towing a Trailer
If you don’t use the correct equipment and drive
properly, you can lose control when you pull
a
trailer. For example, if the trailer is too heavy, the
~ brakes may not work well -- or even at all. You
and your passengers could be seriously injured.
Pull
a trailer only if you have followed all the
steps in this section. Ask your
GM dealer for
advice and information about towing a trailer
~ with your vehicle.
NOTICE:
Pulling a trailer improperly can damage your
vehicle and result in costly repairs not covered by
your warranty.
To pull a trailer correctly, follow
the advice in this part, and see your
GM dealer
for important information about towing
a trailer
with your vehicle.
Your vehicle can tow a trailer. To identify what the
vehicle trailering capacity
is for your vehicle, you
should read the information
in “Weight of the Trailer’’
that appears later
in this section. But trailering is
different than just driving your vehicle by itself.
Trailering means changes in handling, durability and
fuel economy. Successful, safe trailering takes correct
equipment, and it has to be used properly.
That’s the reason for this section. In
it are many
time-tested, important trailering tips and safety rules.
Many of these are important for your safety and that
of
your passengers. So please read this section carefully
before you
pull a trailer.
,4128

Downloaded from www.Manualslib.com manuals search engine 0 Will you have to make any holes in the body of your
vehicle when you install a trailer hitch?
If you’re using the wiring provided by the
factory-installed hitch,
you should not need to make
any holes in the body of your
vehicle. However, if
you have an aftermarket hitch installed,
:you may
need
to make holes in the body.
If you
do, then be sure to seal the holes later when
you remove the hitch. If you don’t seal them, deadly
carbon monoxide
(CO) from your exhaust can get
into your vehicle (see “Carbon Monoxide”
in the
Index). Dirt and water can, too.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the tongue
of the trailer so that the tongue will not drop to the road
if it becomes separated from the hitch. Instructions
about safety chains may be provided by the hitch
manufacturer or by the trailer manufacturer. Follow the
manufacturer’s recommendation for attaching safety
chains and do not attach them
to the bumper. Always
leave just enough slack
so you can turn with your rig.
And, never allow safety chains to drag on the ground.
Trailer Brakes
If your trailer weighs more than 1,000 lbs. (450 kg)
loaded, then it needs
its own brakes -- and they must be
adequate.
Be sure to read and follow the instructions for
the trailer brakes
so you’ll be able to install, adjust and
maintain them properly.

Downloaded from www.Manualslib.com manuals search engine Driving with a m .’ .er
If you have a rear-most window open and you
pull
a trailer with your vehicle, carbon monoxide
(CO) could come into your vehicle. You can’t see
or smell
CO. It can cause unconsciousness or
death. (See “Engine Exhaust” in the Index.) To
maximize your safety when towing
a trailer:
a
a
a
Have your exhaust system inspected for
leaks, and make necessary repairs before
starting
on your trip.
Keep the rear-most windows closed.
If exhaust does come into your vehicle
through a window in the rear
or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle.
Do not use
MAX A/C because it only recirculates the
air inside your vehicle. (See “Comfort
Controls” in the Index.)
Towing a trailer requires a certain amount of experience.
Before setting
out for the open road, you’ll want to get
to know
your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the
trailer. And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly
as
responsive as your vehicle is by itself.
Before
you start, check the trailer hitch and platform
(and attachments),
safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be sure
the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally
to be sure that the
load is secure, and that the lamps and any trailer brakes
are still working.
Following Distance
Stay at least twice as far behind the vehicle ahead as you
would when driving your vehicle without a trailer. This
can help you avoid situations that require heavy braking
and sudden turns.
4-34

Downloaded from www.Manualslib.com manuals search engine Driving On Grades
Reduce speed and shift to a lower gear before you start
down
a long or steep downgrade. If you don’t shift
down, you might have to use your brakes
so much that
they would get hot and
no longer work well.
On a long uphill grade, shift down and reduce
your
speed to around 45 mph (70 kdh) to reduce the
possibility
of engine and transmission overheating.
When towing at high altitude
on steep uphill grades,
consider the following: Engine coolant will boil
at a
lower temperature than at normal altitudes.
If you turn
your engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar
to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission
in PARK (P) for a few
minutes before turning the engine off. If you do get the
overheat warning, see “Engine Overheating”
in the Index.
Parking on Hills
You really should not park your vehicle, with a trailer
attached, on a hill. If something goes wrong, your rig
could start to move. People can be injured, and both
your vehicle and the trailer can be damaged.
But if you ever have to park your rig
on a hill, here’s
how to do it:
1. ’ Apply your regular brakes, but don’t shift into
PARK (P) yet. Then turn your wheels into the curb
if facing downhill or into traffic if facing uphill.
2. Have someone place chocks under the trailer wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Re-apply the regular brakes. Then apply your
parking brake and then shift
to PARK (P).
5. Release the regular brakes.
4-36

Downloaded from www.Manualslib.com manuals search engine When You Are Ready to Leave After
Parking on a
Hill
1. Apply your regular brakes and hold the pedal down
while you:
Start your engine;
Shift into a gear; and
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Main ~ mr ~ ce When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system
and brake adjustment. Each
of these is covered in this
manual, and the Index will help you find them quickly.
If you’re trailering, it’s a good idea
to review these
sections before
you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
The eight-wire harness, if you have one, is stored under
your vehicle along the rear frame crossmember. It is
wrapped and bound with a plastic strap. The harness has
a 30-amp battery feed and no connector, and
you should
have a qualified electrical service person wire your
harness for
you. Attach the harness to the trailer, then
tape or strap
it to your vehicle’s frame rail. Be sure you
leave it loose enough so the wiring doesn’t bend or
break, but not
so loose that it drags on the ground.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
The five-wire harness, if you have one, is stored inside
the vehicle at
the passenger side rear corner, behind the
jack. This should be wired by a qualified electrical
service person.
It must be routed out of your vehicle
between the rear door and the floor, with enough of the
harness left on both sides
so that the trailer or the body
won’t pull
it.
Store the harness in its original place. Wrap the harness
together and tie it neatly
so it won’t be damaged.
4-37

Downloaded from www.Manualslib.com manuals search engine Brakes
Brake Fluid
I
Your brake master cylinder reservoir is here. It is filled
with
DOT-3 brake fluid.
There are only two reasons
why the brake fluid level in the
reservoir might
go down. The first is that the brake fluid
goes down to an acceptable level during norrnal brake
lining wear. When new linings are put
in, the fluid level goes back
up. The other reason is that fluid is leaking out
of the brake system. If it is, you should have your brake
system fixed, since
a leak means that sooner or later your
brakes won’t work well, or won’t work at all.
So, it isn’t a good idea to “top off’ your brake fluid.
Adding brake fluid won’t correct
a leak. If you add fluid
when your linings are worn, then you’ll
have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid,
as necessary, only when work is
done on
the brake hydraulic system.
-- I
If you have too much brake fluid, it can spill on the
engine. The fluid
will burn if the engine is hot
enough. You or others could be burned, and your vehicle could
be damaged. Add brake fluid only
when work
is done on the brake hydraulic system.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See “Periodic Maintenance
Inspections”
in the Index.
6-26

Downloaded from www.Manualslib.com manuals search engine Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the windows
on the brake fluid reservoir.
The fluid levels should be above
MIN. If they aren’t,
have your brake system checked
to see if there is a leak.
After work
is done on the brake hydraulic system,
make sure the levels are above
MIN and below the top
of each window.
What to Add
When you do need brake fluid, use only DOT-3 brake
fluid
-- such as Delco Supreme 11 @ (GM Part
No. 1052535). Use new brake fluid from a sealed
container only, and always clean
the brake fluid
reservoir cap before removing it.
1 A CAUTION:
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
6-27

Downloaded from www.Manualslib.com manuals search engine NOTICE:
a
0
Using the wrong fluid can badly damage
brake system parts. For example, just a few
drops of mineral-based oil, such as engine
oil,
in your brake system can damage brake
system parts
so badly that they’ll have to be
replaced. Don’t let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle’s
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle.
If you do, wash it off
immediately. See “Appearance Care” in
the Index.
Brake Wear
Your vehicle has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make a
high-pitched warning sound when the
brake pads are worn
and new pads are needed. The sound may come and
go or
be heard all the time your vehicle is moving (except when
you are pushing on the brake pedal firmly).
I
The brake wear warning sound means that
sooner or later your brakes won’t work well.
That could lead
to an accident. When you hear
the brake wear warning
sound, have your
vehicle serviced.
I NOTICE:
Continuing to drive with worn-out brake pads
could result in costly brake repair.