1996 CHEVROLET CAVALIER service

Downloaded from www.Manualslib.com manuals search engine Service Manuals
Service manuals contain diagnostic and repair
information for all chassis and body systems. They
may be useful for owners who wish to get a greater
understanding of their vehicle. They are also useful for
owners with the appropriate skill level or training who
wish to perform “do-it-yourself” service. These are
authentic General Motors service manuals meant for
professional, qualified technicians.
Service Bulletins
Service bulletins covering various subjects are regularly
sent to all General Motors dealerships. GM monitors
product performance in the field. When service methods
are found which promote better service on
GM vehicles,
bulletins are created to help the technician perform
better service. Service bulletins may involve any number of
vehicles. Some will describe inexpensive
service; others will describe expensive service.
Some
will advise of new or unexpected conditions, and others
may help avoid future costly repairs. Service bulletins
are meant for qualified technicians.
In some cases
bulletins refer to service manuals, specialized
tools,
equipment and safety procedures necessary to service
the vehicle. Since these bulletins are issued throughout
the model year and beyond, an index
is required and
published quarterly to help identify specific bulletins.
Subscriptions are available.
You can order an index at
the toll-free numbers listed previously, or ask a GM
dealer to see an index or individual bulletin.
Owner Publications
Owner’s manuals, warranty folders and various owner
assistance booklets provide owners with general
operation and maintenance information.
8-10

Downloaded from www.Manualslib.com manuals search engine Better Business Bureau Mediation ................... 8-7
Brake Adjustment
.................................. 6-3 1
Master Cylinder ............................... 6-28
Parking
..................................... 2-23
System Warning Light
......................... 2-67
Fluid
....................................... 6-28
Pedal Travel
.................................. 6-3 1
Replacing System Parts ........................ 6-31
Trailer
...................................... 4-37
Transaxle Shift Interlock Check
.................. 7-40
Wear
....................................... 6-30
Brakes. Anti-Lock
............................... 4-6
Braking
........................................ 4-5
Braking in Emergencies
........................... 4-9
Break-In. New Vehicle
........................... 2-9
BTSICheck
................................... 7-40
Bulb Replacement
...... .................. 6-32. 6-57
Brightness Control
.............................. 2-41
Canadian Roadside Assistance
.................... 8-6
Capacities and Specifications
...................... 6-58
Carbon Monoxide
............... 2.27.2.28.4.28. 4.37
Cassette Deck Service
........................... 7-38
Cassette Tape Player ....................... 3.10. 3.12
Cassette Tape Player Care
........................ 3-24
CD Adapter Kits
............................... 3- 16
CD Player Theft-Deterrent Feature ................. 3-20
Center Console Storage Area
...................... 2-45
Center Rear Passenger Position
.................... 1-31
Certification Label
.............................. 4-32
Certificatiooire Label
.................. ; ....... 4-31
Chains. Safety
................................. 4-37
Chains. Tire
................................... 6-43
Changing a Flat Tire
............................. 5-21
Check Engine Light
............................. 2-71
CheckGagesLight
.............................. 2-75
CheckOilLight
................................ 2-74
Checking
Your Restraint Systems .................. 1-46
Chemical Paint Spotting
.......................... 6-50
Child Restraints
................................ 1-35
Securing in a Rear Outside Seat Position
........... 1-37
Securing
in the Center Rear Seat Position .......... 1-39
Securing
in the Passenger Seat Position ........... 1-40
Securing in the Right Front Seat Position
.......... 1-40
TopStrap
................................... 1-36
WheretoPut
................................ 1-35
Cigarette Lighter
............................... 2-47
Circuit Breakers
and Fuses ....................... 6-53
Cleaner. Air ................................... 6-15
Cleaning
...................................... 6-43
Aluminum Wheels
............................ 6-49
Convertible
Top .............................. 6-48
Fabric ...................................... 6-44
Glass
....................................... 6-47
9-2 .

Downloaded from www.Manualslib.com manuals search engine Ignition Switch ................................ 2-10
Illuminated Entry
............................... 2-42
Inflation. Tire
.................................. 6-37
Inside Daymight Rearview Mirror
................. 2-43
Inspections
Brakesystem
................................ 7-42
Exhaust Systems
............................. 7-42
Front-Wheel-Drive Axle Boot
.................. 7-42
Front-Wheel-Drive Axle Seal
................... 7-42
Radiator and Heater Hose
...................... 7-42
Steering
.................................... 7-42
Suspension
.................................. 7-42
Throttle Linkage
.............................. 7-42
Instrument Panel
............................... 2-60
Brightness Control
............................. 2-4 1
Cleaning
.................................... 6-46
Cluster
................................ 2-62. 2-63
FuseBlock
.................................. 6-54
Interior Lamps
................................. 2-41
Jack. Tire
.................................... 5-21
Jump Starting
................................... 5-2
Key Lock Cylinders Service
..................... 7-39
Key Release Button
............................. 2- 11
Keyless Entry System ............................ 2-5
Keys .......................................... 2-1 Labels
.................................. 4.31. 6.52
Certification
................................. 4-32
CertificationEire
............................. 4-31
Service Parts Identification
..................... 6-52
Tire-Loading Information
...................... 4-31
Vehicle Identification Number
................... 6-52
Lamps
........................................ 2-39
Fog
........................................ 2-41
Interior
..................................... 2-41
On Reminder ................................ 2-39
Latches. Seatback
................................ 1-4
Leaving Your Vehicle
............................. 2-5
Leaving Your Vehicle with the Engine Running ....... 2-25
Lighter
....................................... 2-47
Lights Air Bag Readiness
....................... 1-20. 2-66
Anti-Lock Brake System Warning
............ 2-68. 4-6
Brake System Warning
......................... 2-67
Charging System
............................. 2-66
CheckEngine
................................ 2-71
CheckGages
................................ 2-75
CheckOil
.................................... 2-74
Enhanced Traction System Active
............ 2-69. 4-8
Enhanced Traction System Warning Light
..... 2-68. 4-9
ETS Active
.............................. 2-69. 4-8
ETS Warning
............................. 2-68. 4-9
Interior
..................................... 2-41
Low Coolant Warning
......................... 2-70
9-6

Downloaded from www.Manualslib.com manuals search engine Oil Pressure Warning .......................... 2-73
Passlock Warning
........................... 2-75
Safety Belt Reminder
...................... 1.6. 2.65
Loading Your Vehicle
........................... 4-31
Cylinders
................................... 7-39
Door
........................................ 2-3
PowerDoor
.................................. 2-4
Rear Door Security
............................. 2-4
Steering Column Lock Check
................... 7-40
Tr~nk
....................................... 2-7
Low Coolant Warning Light
...................... 2-70
Lowering the Convertible Top Manually
............. 2-57
Lowering Your Convertible Top
................... 2-49
Lubricants and Fluids
............................ 7-43
Lubrication Service. Body
........................ 7-39
Up-Shift
.................................... 2-75
Locks
......................................... 2-3
Key Lock Cylinder Service
..................... 7-39
Maintenance. Normal Replacement
parts ........... 6-60
Maintenance Record ............................ 7-45
Maintenance Schedule
............................ 7- 1
Long Tripmighway Definition ................... 7-5
Long Tripmighway Intervals
..................... 7-5
Owner Checks and Services
..................... 7-38
Periodic Maintenance Inspections
................ 7-42
Recommended Fluids and Lubricants
............. 7-43 Scheduled Maintenance Services
.................. 7-3
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals
........................ 7-4
Maintenance. Underbody
......................... 6-50
Maintenance When Trailer Towing
................. 4-40
Malfunction Indicator Lamp
...................... 2-71
Manual Front Seat
............................... 1 . 1
Manual Lumbar Support .......................... 1-2
Manual Remote Control Mirror
.................... 2-44
Manual Transaxle
............................... 2-12
Check
...................................... 7-39
Fluid
....................................... 6-19
Shifting
..................................... 2-20
Starting Your Engine
.......................... 2-12
Methanol
...................................... 6-2
Mirrors
....................................... 2-44
Convex Outside
.............................. 2-45
Inside Daymight Rearview
..................... 2-43
Manual Remote Control
........................ 2-44
Power Remote Control
......................... 2-44
MountainRoads
................................ 4-23
Multifunction Lever
............................. 2-30
Neutral. Automatic Transaxle
.................... 2-17
Neutral. Manual Transaxle
........................ 2-21
New Vehicle “Break-In”
.......................... 2-9
Nightvision
................................... 4-16
9- /

Downloaded from www.Manualslib.com manuals search engine Odometer .................................... 2-63
Odometer. Trip
................................. 2-64
Off-Road Recovery
............................. 4- 12
Oil. Engine
.................................... 6-10
Oil Pressure Warning Light
....................... 2-73
Overdrive. Automatic Transaxle
................... 2- 19
Overheating Engine
............................. 5- 13
Owner Checks and Services
....................... 7-38
Owner Publications. Ordering
...................... 8-9
Paint Spotting. Chemical
........................ 6-50
Park Automatic Transaxle
.......................... 2- 17
Shifting
Into ................................. 2-24
Shifting Out
of ............................... 2-26
At Night
..................................... 2-8
Parking
Brake Mechanism Check
....................... 7-41
Brake
...................................... 2-23
Lots
........................................ 2-8
Over Things That Bum
........................ 2-27
WithaTrailer
................................ 4-39
Your Vehicle. Manual Transaxle
................. 2-26
Passenger Position
.............................. 1-25
Passing
....................................... 4-12
Passlock
TM ..................................... 2-9
Passlock
TM Warning Light ........................ 2-75
Periodic Maintenance Inspections
.................. 7-42 Power
Door Locks
................................... 2-4
Remote Control Mirror
........................ 2-44
Option Fuses
................................ 6-53
Steering
................................ 4.9. 6.26
Steering Fluid
................................ 6-26
Windows
................................... 2-29
Pregnancy. Use of Safety Belts
.................... 1-25
Problems on the Road
............................ 5-1
Publications. Service and Owner .................... 8-9
Radio Reception
.............................. 3-23
Radios
........................................ 3-7
Rain. Driving In
................................ 4-17
Raising the Convertible Top Manually
.............. 2-57
Raising Your Convertible Top
..................... 2-53
Rear DoorSecurityLocks
........................... 2-4
Outside Seat Position .......................... 1-26
Safety Belt Comfort Guides
..................... 1-29
Seatpassengers
.............................. 1-25
Towing
..................................... 5-11
Window Defogger
............................. 3-7
Reclining Front Seatbacks
......................... 1-2
Recreational Vehicle Towing
...................... 4-29
Refrigerants. Air Conditioning
.................... 6-58
Remote Trunk Release
............................ 2-8
RearTowing ................................... 5-11
Rearview Mirror. Inside Daymight
................. 2-43
9-8

Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
...................................... 6-57
Parts
....................................... 6-60
Wheel
...................................... 6-41
Replacing Safety Belts
........................... 1-46
Reporting Safety Defects
.......................... 8-8
Restraints Checking
................................... 1-46
Child
....................................... 1-35
Head
........................................ 1-4
Replacing Parts After a Crash
................... 1-46
Systemcheck
................................ 7-38
Reverse, Automatic Transaxle
..................... 2- 17
Reverse, Manual Transaxle
....................... 2-21
Right Front Passenger Position
.................... 1-25
Roadside Assistance
.............................. 8-4
Roadside Assistance, Canadian
..................... 8-6
Rocking Your Vehicle ........................... 5-33
Rotation, Tires
................................. 6-38
Safety Belt Extender
............................ 1-46
Safety Belts
.................................... 1-6
Adults
...................................... 1-11
Care
....................................... 6-46
Center Rear Passenger Position
.................. 1-3 1
Children .................................... 1-33
Driver Position
............................... 1 - 1 1
Extender
.................................... 1-46
How to Wear Properly
......................... 1 - 1 1
Incorrect Usage
.................... 1-15, 1-44, 1-45 Lap Belt
.................................... 1-3 1
Lap-Shoulder
........................... 1 . 1 1. 1-26
Larger Children
.............................. 1-43
Passenger Position
............................ 1-25
Questions and Answers
........................ 1 . 10
Rear Comfort Guides
.......................... 1-29
Rear Seat Outside Passenger Positions
............ 1-26
Rear Seat Passengers
.......................... 1-25
Reminder Light
.......................... 1.6. 2.65
Replacing After a Crash
........................ 1-46
Right Front Passenger Position
.................. 1-25
Shoulder Belt Height Adjuster
................... 1 . 14
Smaller Children and Babies
.................... 1-33
Use During Pregnancy
......................... 1-25
WhyTheyWork
............................... 1-7
Safety Chains
.................................. 4-37
Safety Defects. Reporting
......................... 8-8
Safety Warnings and Symbols ....................... vi
Scheduled Maintenance Services
.................... 7-3
Seatback
Latches
...................................... 1-4
Reclining Front
............................... 1-2
Easy Entry
................................... 1-4
ManualFront
................................. 1-1
Rear
........................................ 1-5
Restraint Systems
.............................. 1 . 1
Seat Controls
................................. 1-1
Securing a Child Restraint
...................... 1-36
Seats
Manual Lumbar Support
........................ 1-2
9-9

Downloaded from www.Manualslib.com manuals search engine Second Gear. Automatic Transaxle ............ 2- 18. 2. 19
Second Gear. Manual Transaxle ................... 2-21
Security System
................................. 2-9
Service
........................................ 6-1
Bulletins. Ordering
............................. 8-9
Manuals. Ordering
............................. 8-9
Parts Identification Label
....................... 6-52
Publications. Ordering
.......................... 8-9
Work. Doing
Your Own ......................... 6- 1
Service and Appearance Care ...................... 6-1
Service and Owner Publications
.................... 8-9
Service Publications
.............................. 8-9
Servicing Your Air Bag-Equipped Chevrolet
......... 1-24
Sheet Metal Damage
............................ 6-49
Shift Lever
............................... 2- 16. 2-20
Shift Light
............................... 2-22. 2-75
Shiftspeeds
................................... 2-22
Shifting
Automatic Transaxle
.......................... 2- 16
Into Park (P)
................................. 2-24
OutofPUk
.................................. 2-26
Shifting. Manual Transaxle
....................... 2-20
Shoulder Belt Height Adjuster
..................... 1-14
Skidding
...................................... 4-14
Sound Equipment. Adding
........................ 3-23
Spare Tire. Compact
............................. 5-32
Specifications and Capacities
...................... 6-58
Specifications. Engine
........................... 6-59
SignalingTurns
................................ 2-31 Speech Impaired. Customer Assistance
............... 8-3
Speedometer
................................... 2-63
Stains. Cleaning
................................ 6-45
Starter Switch Check
............................ 7-39
Starting Your Engine
.................. 2.12.2.13. 2.14
Steam
........................................ 5-13
Steering
....................................... 4-9
Column Lock Check
.......................... 7-40
In Emergencies
............................... 4-11
Power
.................................. 4.9. 6.26
Tips
........................................ 4-10
Wheel. Tilt
.................................. 2-30
Storage Compartments
........................... 2-45
Storage. Vehicle
................................ 6-32
Stuck:
In Sand. Mud. Ice or Snow .................. 5-33
Sunvisors
.................................... 2-48
Sunroof
....................................... 2-48
Supplemental Restraint System
.................... 1 . 19
Surge
Tank. Coolant ............................. 5-17
Surge Tank Pressure Cap ......................... 6-25
Symbols. Vehicle
................................ viii
Tachometer
.................................. 2-64
Taillamp Bulb Replacement
....................... 6-34
TapePlayerCare
............................... 3-24
Theft
.......................................... 2-8
Theft-Deterrent Feature. CD Player
................ 3-20
SRS ......................................... 1-19

Downloaded from www.Manualslib.com manuals search engine Transmitters. Keyless Entry ........................ 2-5
Transportation. Courtesy .......................... 8-6
Trip Odometer ................................. 2-64
Trunk Lock ..................................... 2-7
TTYUsers ...................................... 8-3
Turn Signal and Lane Change Signals ............... 2-3 1
Turn SignaVMultifunction Lever ................... 2-30
Turn Signals When Towing a Trailer ................ 4-39
Underbody Flushing Service ..................... 7-41
Underbody Maintenance ......................... 6-50
Up-Shift Light ................................. 2-75
Vehicle
Control
...................................... 4-5
Damage Warnings .............................. vii
Dimensions
................................. 6-60
Identification Number ......................... 6-52
Loading .................................... 4-31
Storage ..................................... 6-32
Ventilation System ............................... 3-5
Visors. Sun .................................... 2-48
warning Devices ; .............................. 5-2
Warning Lights. Gages and Indicators ............... 2-65
Washer Fluid. Windshield ........................ 6-27
Washing Your Vehicle ........................... 6-47
Wheel Weatherstrips
.................................. 6-47
Alignment .................................. 6-41
Nut Torque ............................. 5-29. 6-58
Replacement ................................. 6-41
Used Replacement ............................ 6-42
Wrench ..................................... 5-21
Windows ..................................... 2-29
Auto-Down ................................. 2-29
Power ...................................... 2-29
Windshield Washer ............................. 2-34
Fluid ................................... 2-34. 6-27
FluidLevelCheck ............................ 7-38
Windshield Wiper .............................. 2-32
Blade Replacement ........................... 6-35
Fuse ....................................... 6-53
Winter Driving ................................. 4-25
Wiring. Headlamp .............................. 6-53
WreckerTowing ................................. 5-7
Wrench. Wheel ................................. 5-21
9-12