1996 BMW 318i Exhaust
[x] Cancel search: ExhaustPage 3 of 759
General
Data
and
010
FundamentalsfortheDo-lt-YourselfOwner
Maintenance
020
Maintenance
Program
Engine
Transmission
Suspension,
Steering
and
Brakes
4
Body
100
Engine-General
110
Engine
Removal
and
Installation
113
Cylinder
Head
Removal
and
Installation
116
Cylinder
Head
and
Valvetrain
117
Camshaft
Timing
Chain
119
Lubrication
System
200
Transmission-General
210
Clutch
230
Manual
Transmission
510
Exterior
Trim,
Bumpers
520
Seats
Bo
y
Equipment
512
DoorWTdws
540
nr
t
513
InteriorTrim
541
Convertible
Top
515
Central
Locking
and
Anti-Theft
600
Electrical
System-General
620
Instruments
Electrical
S
stem
610
Electrical
Component
Locations
630
Exterior
Lighting
611
Wipers
and
Washers
640
Heating
and
Air
Conditioning
6
612
Switches
and
Electrical
Accessories
650
Radio
Equipment
and
720
SeatBelts
Accessories
721
Airbag
System
(SRS)
Electrical
Wiring
Diagrams
Foreword
.
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v
Warnings
and
Cautions
.....
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.
.
.
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Index
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back
of
book
300
Suspension,
Steering
and
330
RearSuspension
Brakes-General
331
Final
Drive
310
Front
Suspension
340
Brakes
320
Steering
and
Wheel
Alignment
400
Body-General
411
Doors
410
Fenders,
Engine
Hood
412
Trunk
Lid
120
Ignition
System
121
Battery,Starter,
Alternator
130
Fue¡
Injection
160
Fuel
Tank
and
Fuel
Pump
170
Radiator
and
Cooling
System180
Exhaust
System
240
Automatic
Transmission
250
Gearshift
Linkage
260
Driveshaft
Page 4 of 759
BMW
SERVICE
MANUUAS
BMW
7
Series
Service
Manual
:
1988-1994
7351,735iL,
740i,
740iL,
750iL
Robert
Bentley
ISBN
0-8376-0328-5
BMW
3
Series
Service
Manual
:
1992-1998
M3,
3181,323i,325i,
328i,
Sedan,
Coupe
and
Convertible
Robert
Bentley
ISBN
0-8376-0326-9
Glory
Days
:
When
Horsepowerand
BMW
Z3
Service
Manual
:
1996-1998
Passion
Ruled
Detroit
4-cylinder
and
6-cylinder
models
Jim
Wangers
ISBN
0-8376-0208-4
RobertBentley
ISBN
0-8376-0327-7
Alfa
Romeo
Owner's
BibleTM
BMW
3-Series
Service
Manual
:
1984-1990
Pat
Braden
with
foreword
by
Don
Black
3181,
325,325e(es),
325i(is),
and
325i
ISBN
0-8376-0707-9
Convertible
RobertBentley
ISBN
0-8376-0325-0
Ford
F-Series
Pickup
Owner's
BibleTM
Moses
Ludel
ISBN
0-8376-0152-5
BMW
5-Series
Service
Manual
:
1989-1995
5251,
530i,535i,
540i
including
Touring
Robert
Bentley
ISBN
0-8376-0319-6
BMW
5-Series
Service
Manual
:
1982-1988
528e,
5331,
535i,
535is
RobertBentley
ISBN
0-8376-0318-8
ENTHUSIAST
TITLES
Complete
Roundel
1969-1998
:30
Years
of
the
Magazine
of
the
BMW
Car
Club
of
America
(CD-ROM)
ISBN
0-8376-0322-6
A
French
Kiss
WithDeath
:
Steve
McQueen
and
the
Making
ofLe
Mans
Michael
Keyser
ISBN
0-8376-0234-3
The
Speed
Merchants
:
A
Journey
Through
The
World
of
Motor
Racing,1969-72Michael
Keyser
ISBN
0-8376-0232-7
Mustang
5
.0
Technical
Reference
&
Performance
Handbook
Al
Kirschenbaum
ISBN
0-8376-0210-6
Maximum
Boost
:
Designing,
Testing,
and
Installing
Turbocharger
Systems
Corky
Bell
ISBN
0-8376-0160-6
Volkswagen
Sport
Tuning
for
Street
and
Competition
Per
SchroederISBN
0-8376-0161-4
Sports
Carand
CompetitionDriving
Paul
Frérewithforewordby
PhilHill
ISBN
0-8376-0202-5
Automotive
Books
From
Robert
Bentley
GTI,
Golf,
and
Jetta
Service
Manual
:
1985-
The
Design
and
Tuning
of
Competition
1992
Gasoline,
Diesel,
and
Turbo
Diesel,
EnginesPhilipH
.
Smith,
6th
editionrevised
by
including
16V
Robert
Bentley
David
N
.
Wenner
ISBN
0-8376-0140-1
ISBN
0-8376-0342-0
Going
Faster
:
The
Skip
BarberRacing
Corrado
Official
Factory
Repair
Manual
:
School
Carl
Lopez
ISBN
0-8376-0227-0
1990-1994
Volkswagen
United
States
9M-f,
Ir-
Win
n
on
Alexander
with
foreword
ISBN
0-8376-0387-0
by
Mark
Martín
ISBN
0-8376-0070-7
Passat
Service
Manual
:
1990-1993,
The
Technique
of
Motor
Racing
Piero
including
Wagon
Volkswagen
United
States
Taruf
fi
with
foreword
by
Juan
Manuel
Fangio
ISBN
0-8376-0378-1
ISBN
0-8376-0228-9
Cabriolet
and
SciroccoService
Manual
:
Race
Car
Aerodynamics
1985-1993,
including
16V
Joseph
Katz
ISBN
0-8376-0142-8
RobertBentley
ISBN
0-8376-0362-5
The
Scientific
Design
of
Exhaust
and
VolkswagenFox
Service
Manual
:
1987-
Intake
Systems
Philip
H
.
Smith
and
John
C
.
1993,
including
GL,
GL
Sport
and
Wagon
Morrison
ISBN
0-8376-0309-9
RobertBentley
ISBN
0-8376-0363-3
Volkswagen
Model
Documentation
Rabbit,
Scirocco,
Jetta
Service
Manual
:
Joachim
Kuch
ISBN
0-8376-0078-2
1980-1984
Gasoline
Models,
including
Volkswagen
Beetle
:
Portrait
of
a
Legend
Pickup
Truck,
Convertible,
and
GTI
Robert
Edwin
Baaske
ISBN
0-8376-0162-2
Bentley
ISBN
0-8376-0183-5
Jeep
Owner's
BibleTM
Moses
Ludel
ISBN
0-8376-0154-1
Eurovan
Official
Factory
Repair
Manual
:
MANUUAS
Volkswagen
Inspection/Maintenance
(I/M)
Emission
Test
Handbook
:1980-1997
Volkswagen
of
America
ISBN
0-8376-0394-3
Rabbit,
Jetta
Service
Manual
:
1977-1984Diesel
Models,
including
Pickup
Truck
and
Turbo
Diesel
RobertBentley
ISBN
0-8376-0184-3
Super
Beetle,
Beetle
and
Karmann
Ghia
Official
Service
Manual
Type1
:1970-1979Volkswagen
United
States
ISBN
0-8376-0096-0
Beetle
and
Karmann
Ghia
Official
Service
Manual
Type1
:1966-1969
Volkswagen
United
States
ISBN
0-8376-0416-8
Harley-Davidson
Evolution
V
Twin
Owner's
BibleTM
Moses
Ludel
ISBN
0-8376-0146-0
Audi
100,
A6
Official
Factory
Repair
Manual
:
1992-1997,
including
S4,
S6,
quattro
and
Wagon
models
.
Toyota
Truck
&
Land
Cruiser
Owner's
Audi
of
America
.
ISBN
0-8376-0374-9
BibleTM
Moses
Ludel
ISBN
0-8376-0159-2
Audi
80,
90,
Coupe
Quattro
Official
AUDI
SERVICE
MANUUAS
The
Racing
Driver
Denis
Jenkinson
Factory
Repair
Manual
:
1988-1992
ISBN
0-8376-0201-7
including
80
Quattro,
90
Quattro
and
20-valve
models
Audi
of
America
Unbeatable
BMW
:
Eighty
Years
of
FUEL
INJECTION
ISBN
0-8376-0367-6
Engineering
and
Motorsport
Success
Ford
Fuel
Injection
and
Electronic
Engine
Audi
100,
200
Official
Factory
Repair
JeremyWalton
ISBN
0-8376-0206-8
Charles
O
Probst,
SAE
Manua1
:1988-1991
Audi
of
America
Control
:
1788-1993
.
BMW
6
Series
Enthusiast's
CompanionTM
ISBN
0-8376-0301-3
ISBN
0-8376-0372-2
Jeremy
W
.11
ISBN
0-8376-0149-5
Ford
Fuel
Injection
and
Electronic
Engine
Audi
50005
5000CS
Official
Fa
,ctory
BMW
Enthusiast's
CompanionTM
BMW
Control
:
1980-1987
Charles
O
.
Probst,
SAE
Repair
Manual
:
1984-1988
Gasoline,
Car
Club
of
America
ISBN
0-8376-0321-8
ISBN
0-8376-0302-1
Turbo,
and
Turbo
Diesel,
including
Wagon
BMW
Notecards
Series
1
Photography
by
Bosch
Fuel
In1ection
and
Engne
and
Quattro
Audi
of
America
ISBN
0-8376-
i
Klaus
Schnitzer
ISBN
0-8376-0211-4
Management
Charles
O
.
Probst,
SAE
0370-6
ISBN
0-8376-0300-5
Audi
5000,
50005
Official
Factory
Repair
Manual
:
1977-1983
Gasoline
and
Turbo
VOLKSWAGEN
OFFICIAL
SERVICE
Gasoline,
Diesel
and
Turbo
Diesel
MANUUAS
Audi
of
America
ISBN
0-8376-0352-8
New
Beetle
Service
Manual
:
1998-1999
Audi
40005,
4000CS,
and
Coupe
GT
RobertBentley
ISBN
0-8376-0385-4
Official
Factory
Repair
Manual
:
1984-1987including
Quattro
and
Quattro
Turbo
Audi
Jetta,
Golf,
GTI,
Cabrio
Service
Manual
:
of
America
ISBN
0-8376-0373-01993-early
1999,
including
VR6
and
TDI
Robert
Bentley
ISBN
0-8376-0366-8
SAAB
OFFICIALSERVICE
1992-1999
Volkswagen
of
America
Saab
90016
Valve
Official
Service
Manual
:
ISBN
0-8376-0335-8
19851993
RobertBentl
ISBN
0837603129
-ey---
Saab
900
8
Valve
Official
Service
Manual
:
1981-1988
Robert
Bentley
ISBN
0-8376-0310-2
Passat
Official
Factory
Repair
Manual
:
VOLVO
SERVICE
MANUAL
1995-1997
Volkswagen
of
America
Volve
240
Service
Manual
:
1983-1993
ISBN
0-8376-0380-3
Robert
Bentley
ISBN
0-8376-0285-8
Robert
Bentley
has
published
service
manualsand
automobile
books
since
1950
.
Please
write
Robert
Bentley,
Inc
.,
Publishers,
at
1734
Massachusetts
Avenue,Cambridge,
MA
02138,
visit
our
web
síte
athttp
://www
.rb
.com,
or
call
1-800-423-4595
for
a
free
copy
of
our
complete
catalog,
including
titles
and
service
manuals
for
Jaguar,
Triumph,
Austin-Healey,
MG,
and
other
cars
.
Page 10 of 759
010-2
FUNDAMENTALS
FOR
THE
DO-ITYOURSELF
OWNER
HOW
TO
USE
THIS
MANUAL
A
note
contains
helpfulinformation,
tipsthat
will
hefp
in
The
manual
is
divided
into
ninesections
:
doinga
better
job
and
completing
!t
more
easíly
.
0
GENERAL
DATA
AND
MAINTENANCE
1
ENGINE
2
TRANSMISSION
3
SUSPENSION,
STEERING
AND
BRAKES
4
BODY
5
BODY
EQUIPMENT
6
ELECTRICAL
SYSTEM
7
EQUIPMENTANDACCESSORIES
ELECTRICAL
WIRING
DIAGRAMS
0
GENERAL
DATA
AND
MAINTENANCE
coversthe
rec-
ommended
maintenance
schedules
and
service
procedures
needed
to
perform
BMW
scheduled
maintenance
work
.
Also
within
this
section
is
the
010
Fundamentals
for
the
Do-It-
Yourself
Owner
section,
which
contains
basic
instructions,
tips
and
helpful
hints
for
do-it-yourself
maintenance
and
repair
.
The
next
seven
sections
(1
through
7)
are
repair
based
and
are
further
broken
down
into
three
digit
repair
groups
.
Each
ma-
jor
section
begins
with
a
General
repair
group,
e
.g
.
100En-
gine-General
.
These
"00"
(doublezero)
groups
aremostly
descriptive
in
nature,
covering
topics
suchas
theory
of
opera-
tion
and
troubleshooting
.
The
remainder
of
the
repair
groups
contain
the
more
involved
repair
information
.
The
last
major
section
contains
detailed
electrical
wiring
diagram
schematics
.
A
master
listing
of
the
9major
sections
and
the
correspond-
ing
individual
repair
groups
can
befoundon
the
inside
front
cover
.
Each
repair
group
begins
with
a
Table
of
Contents
listing
the
majos
subject
headings
within
the
group
.
Page
numbers
throughout
the
manual
are
organizedaccording
to
the
repair
groupsystem
.
For
example,
youcan
expect
tofind
repair
infor-
mation
on
brakes
(Repair
Group
340)
beginning
on
page
340-
1
.
A
comprehensive
index
can
be
found
at
the
back
of
the
man-
ual
.
Warnings,
Cautions
and
Notes
Throughout
this
manualare
many
passages
with
the
head-
ings
WARNING,
CAUTION,
or
NOTE
.
These
very
important
headings
have
diflerent
meanings
.
WARNING
-
The
text
under
this
heading
warns
of
unsafe
practic-
es
thatare
very
likelyto
cause
ínjury,
eitherby
dírect
threat
to
the
person(s)
pertorming
the
work
or
by
in-
creased
risk
of
accident
or
mechanfcal
fallure
whíle
driving
.
CAUTION-
A
caution
calls
attention
to
important
precautions
to
beobserved
during
the
repair
work
that
will
helo
prevent
accidentally
damaging
the
caror
its
parts
.
GETTING
STARTED
Safety
NOTE-
Please
read
every
WARNING,
CAUTION,
and
NOTE
at
the
front
of
the
manual
and
as
they
appear
in
repair
procedures
.
They
are
very
important
.
Read
them
before
you
begin
any
maintenance
or
repair
job
.
Some
WARNINGs
and
CAUTIONs
are
repeated
wherever
they
apply
.
Read
them
all
.
Do
not
skip
any
.
These
messages
are
important,
even
to
the
owner
who
never
intends
to
workon
thecar
.
GETTING
STARTED
Most
of
the
necessary
maintenance
and
minor
repair
that
an
automobile
will
need
canbe
done
with
ordinary
tools,
evenby
owners
with
little
or
no
experience
in
car
repair
.
Below
is
some
important
information
on
how
to
work
safely,
a
discussion
of
what
tools
will
be
needed
and
how
to
use
them
.
Although
an
automobile
presents
many
hazards,
common
sense
and
good
equipment
can
helo
ensure
safety
.
Many
acci-
dents
happen
because
of
carelessness
.
Pay
attention
and
stick
to
these
few
important
safety
rules
.
WARNING
-
"
Never
run
the
engine
in
the
work
area
unless
it
is
well-ventflated
.
Theexhaustshouldbe
vented
to
the
outside
.
Carbon
monoxide
(CO)
in
theex-
haust
kilts
.
"
Remove
all
neckties,
scarts,
loose
clothing,
or
jewelry
when
working
near
running
engines
or
power
tools
.
Tuck
in
shirts
.
Tie
long
haír
and
se-
cure
it
under
a
cap
.
Severe
injury
can
result
from
these
things
beíngcaught
in
rotating
parts
.
"
Remove
ríngs,
watches,
and
bracelets
.
Asíde
from
the
dangersof
moving
parts,
metallic
jew-
elry
conducts
electricity
and
may
cause
shorts,
sparks,
bums,
or
damage
to
the
electrical
sys-
tem
when
accidentally
contacting
the
battery
or
other
electrical
terminals
.
"
Disconnect
the
battery
negative
()
cable
when-
ever
working
on
ornear
the
fuel
system
or
any-
thlng
that
is
electrically
powered
.
Accidental
electrícal
contact
may
damage
the
electrical
system
or
cause
a
fire
.
Page 21 of 759
If
steam
is
coming
from
the
engine
compartment
thenthere
is
With
the
engine
and
ignition
off,
check
for
loose
or
corroded
most
likely
a
burst
coolant
hose
or
a
large
leak
in
the
cooling
battery
cables
or
wires
at
the
battery
or
thealtemator
.
Discon-
system
.
To
find
the
leak,
look
for
signs
of
coolant
leakage
on
necting,
cleaning,
and
reinstalling
corroded
wires
and
connec-
hoses,
at
hose
connections,
or
on
the
radiator
.
Let
theengine
tors
may
solve
the
problem
.
Also
check
drive
belt
tension
as
cool
thoroughly,
then
add
coolant
or
water
to
fill
the
system
and
described
in
020
Maintenance
Program
.
start
the
engine
.
If
a
great
deal
of
water
or
coolant
flows
out
of
the
hole,
then
thecarshouldnot
be
driven
until
repairs
are
made
.
lf
there
is
slight
seepage,
then
it
may
be
possible
to
drive
TOWi
ng
a
short
distance,
adding
coolant
as
needed
.
The
cars
covered
by
this
manual
should
be
towed
witha
tow
truck
using
wheel
lift
or
flat
bed
equipment
.
Do
not
tow
thecar
on
all
four
wheels
except
for
very
short
distances
to
move
it
to
a
safe
place
.
If
thered
engine
oil
pressure
warning
light
illuminates,
imme-
diately
stop
thecar
and
turn
off
the
engine
.
Have
the
vehicle
A
towing
eye
is
provided
in
the
luggage
compartment
tool
kit
.
flat-bedded
or
towed
to
an
authorized
service
center
and
have
The
towing
eye
can
be
screwed
into
the
front
or
rear
bumper
.
the
engine
oil
pressure
checked
.
See
Fig
.
18
and
Fig
.
19
.
Low
Oil
Pressure
NOTE-
Detafed
information
on
checking
the
oil
pressure
is
covered
ín
119
Lubrication
System
.
Brake
Fluid
Leve¡
The
brake
fluid
leve¡
warning
light
may
bean
indicator
of
brake
fluid
loss
.
Problems
with
the
brakesystem
should
be
checked
and
repaired
immediately
.
See
340Brakes
for
more
information
.
Check
Engine
Warning
Light
Dim
Lights
FUNDAMENTALS
FOR
THE
DO-IT
YOURSELF
OWNER
010-13
If
the
"CHECK
ENGI
NE"
warning
light
comes
on
or
flashes,
it
indicates
that
an
emissions-related
fault
has
occurred
.
Faults
suchas
a
failed
oxygen
sensor
or
a
faultyfuelinjector
can
tum
the
light
on,
causing
the
exhaust
or
evaporative
emissions
to
exceed
a
specified
limit
.
The
engine
can
be
safely
driven
with
the
light
on,
although
the
emission
systems
should
be
checked
assoonas
possible
.
See
100
Engine-General
for
more
infor-
mation
on
the
Check
Engine
Light
and
the
On-board
diagnostic
system
.
Headlights
and
instrument
panel
illuminationthat
are
dim
or
gradually
getting
dimmer
generally
indicate
a
problem
with
the
battery
or
charging
system
.
The
battery
charge
indicator
light
may
come
on
as
the
lights
are
dimming
.
In
either
case,
theen-
gine
and
accessories
are
running
off
of
the
battery
alone,
and
will
soon
discharge
it
altogether
.
If
possible,
do
not
stop
the
engine
unless
you
have
the
capa-
bility
to
jump
start
¡t
.
There
may
not
be
enough
power
in
the
starting
system
torestart
the
engine
.
Instead,turn
off
as
many
electrical
consumers
as
possible
.
This
will
reduce
the
current
drain
and
will
allow
thecar
to
be
driven
farther
before
you
lose
all
battery
power
.
Fig
.
18
.
Pry
open
rear
tow
lúg
access
panel
.
When
towingthecar
from
the
front
with
the
rear
wheelson
the
ground,
a
maximum
distance
of
20
miles
is
acceptable
.
If
thecar
needs
to
be
towed
further,
have
the
rear
wheels
placed
on
dollies
.
CA
UTION-
"
Do
not
tow
with
sling-type
equipment
The
front
spoilers
andbumper
covers
may
sustain
dam-
age
.
"
Towínga
BMW
with
an
automatic
transmission
with
the
rear
wheelson
the
ground
can
resuft
in
transmission
damage
due
to
lackof
lubrication
and
should
be
avoided
.
0013128
EMERGENCIES
Page 23 of 759
020
Maintenance
Program
GENERAL
.
.
...
.
.
.
...
.
.
.
.
.
.
.
.
.
.
.
...
.
..
020-2
BMW
Service
Indicator
......
..
....
..
...
..
.
020-2
Oil
Service
.....
.
..........
..
...
...
...
..
.
020-2
Inspection
I
and
Inspection
II
.
..
....
..
...
..
.
020-2
Resetting
Service
Indicator
....
.
....
..
...
..
.
020-3
MAINTENANCE
TABLES
..
.
.
.
.
.
........
020-3
FLUID
AND
LUBRICANT
SPECIFICATIONS
.
.
.
.
.
.
.
...
.
.
.
....
.
...
020-8
Manual
Transmission
Fluid
..
.
.
.
.
.
....
.
.
.
.
020-8
Automatic
Transmission
Fluid
.
.
.
.
.
....
.
.
.
.
020-8
Final
Drive
Gear
Oil
................
.
.
.
.
020-9
Brake
Fluid
.
.
.
.
.
................
.
.
.
.
020-9
Engine
Coolant
(Anti-freeze)
.
.
...
.
....
.
.
.
.
020-9
Power
Steering
Fluid
........
..
......
.
.
.
.
020-9
ENGINE
OIL
SERVICE
.
.
...
.
.
.
...
.
.
.
.
.
.
020-9
Engine
oil,
checking
leve¡
..
...
...
..
........
020-9
Engine
oil
and
filter,
changing
....
.
......
.
..
020-9
ENGINE
COMPARTMENT
MAINTENANCE
...
.
.
.
.
.
.
.
.
.
.
.
.
.
......
020-10
Air
filter,
replacing
.
...
...
.
.....
.
.....
.
...
020-11
Spark
plugs,
replacing
...
.
......
.
...
..
...
020-11
¡dle
Speed
.
..
...
...
....
.
......
.
...
..
...
020-12
Battery,
checking
and
cleaning
.......
..
...
020-12
Battery,
replacing
.
.....
.
.....
.
.....
..
...
020-12
Accelerator
and
Throttle
Linkage
.
.....
..
...
020-13
Engine
DriveBelts
.....
.
....
..
...
...
...
.
020-13
V-belt,
replacing
(4-cylinder
engines
built
up
to
1/94)
..
....
.
020-13
Poly-ribbed
belt,
replacing
(4-cylinder
engines
built
from
1194
and
all
6-cylinder
engines)
.
.
....
..
......
020-13
Cooling
System
Service
.
...
..
....
..
....
..
020-14
Power
steering
fluid,
checking
leve¡
.
..
....
.
.
020-14
Oxygen
Sensors
....
...
..
..
....
.
.....
.
.
020-15
MAINTENANCE
PROGRAM
020-1
UNDER-CAR
MAINTENANCE
.
..
.
...
.
.
.020-16
'
Fuel
filter,
replacing
...
.
.....
..
.....
..
..
.020-16
Tires,
checking
inflation
pressure
.
.....
.
....
020-17
Tires,
rotating
...
..
.....
..
....
..
....
.
....
020-17
Wheels,
aligning
..
.....
.
...........
.
....
'020-17
Brake
system,
inspecting
.
.
....
.
.....
..
...
020-17
Brake
pad/rotor
wear,checking
.
......
.
....
020-17
Brake
fluid,
replacing
.........
..
.
..
..
.
020-17
Parking
brake,
checking
......
.
.....
..
....
020-17
Exhaust
system,
inspecting
....
..
.....
.
...
.020-18
Manual
Transmission
Senrice
..
..
.....
.
....
020-18
Manual
transmission
fluida
checking
and
filling
..
.
....
..
.
.
..
..
....
020-18
AutomaticTransmission
Service
.
....
...
....
020-18
Front
suspension
and
steeringlinkages,
inspecting
..
.
:.....
.
....
..
.....
..
...
.
.020-18
Rear
suspension,
inspecting
.
..
...
...
....
..
020-18
Final
drive
oil
leve¡,
checking
.
.
.
...
....
...
..
020-18
Fuel
tank
and
fuel
lines,
inspecting
.
.....
....
020-19
Clutch
fluid,
checking
...
...
...
...
....
.....
020-19
Drive
axle
joint
boots,
inspecting
...
..
.....
..
020-19
BODY
AND
INTERIOR
MAINTENANCE
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
.
.020-19
Windshield
Wiper
Blade
Maintenance
....
.
.
020-19
Body
and
hinges,
lubricating
.
.....
..
......
.
020-19
Seat
Belts
...
..
...
...
...
..
.....
..
.....
.
.
020-20
Exterior
Washing
..
...
...
..
.
.
...
..
......
.020-20
Waxing
.....
..
...
...
...
..
.....
..
.......
020-20
Polishing
..
...
...
...
....
..
..........
..
.
.'020-20
Washing
Chassis
.
...
....
.
....
..
.....
.
...
020-20
Special
Cleaning
.
.
.....
..
...
.
.....
..
..
.020-20
Interior
Care
.
....
..
....
..
..
.
.
......
.
...
020-20
Leather
Upholstery
and
Trim
...
..
....
...
...
020-20
TABLES
a
.
Oil
Service
......
...
.
..
.............
...
---
020-4
b
.
Inspection
1
Service
..
.
.
.............
....
...
020-5
c
.
Inspection
11
Service
.
.
...
...........
..
.
..
..
020-6
d
.
Scheduled
Maintenance-Time/Mileage
Intervals
..
020-7
e
.
Fluids
and
Lubricants
..
...
...........
.....
..
020-8
Page 27 of 759
Table
b
.
Inspection
I
Service
MAINTENANCE
PROGRAM
020-5
ad
d
d
ID
a
r
c
d
a~
;v
a
:
Q~
wE
y
a
r
E
R
:
L-
0
Maintenance
ítem
1
z
3
~
c
d
Engine
compartment
maintenance
Change
oil
and
oil
filter
.
Check
brake/clutch
fluid
leve¡
Check
battery
acid
leve¡
and
correct
asnecessary
.
Repair
Group
121
Check
engine
coolant
level
and
anti-freeze
protection
and
addasnecessary
.
Inspect
for
cooling
system
leaks
.
Repair
Group
170
Lubricate
throttie
linkage
Under
car
maintenance
Check
transmission
for
externa¡
leaks
.
Check
manual
transmission
oil
leve¡
andadd
asnecessary
.
Repair
Group
230
Check
final
drive
lubricant
and
addasnecessary
.
Check
fue¡
tank,
fuel
lines,
and
all
connections
for
leaks
.
Inspect
exhaust
system
.
Repair
Group
180
Check
steeringrack
and
steeringlinkages
.
Check
power
steering
system
for
leaks
.
Check
(luid
leve¡
.
Repair
Group
320
Inspect
brake
system
for
damaged
hoses
and
fines,
leaks
or
damage
.
Remove
calipers
and
check
brake
pad
wear
.
Check
brake
rotors
for
scoring
damage
.
Repair
Group
340
Check
parking
brake
operation,
adjust
cable
if
necessary
Repair
Group
340
Inspect
front
and
rear
suspension,
including
wheel
bearings,
for
play
.
Repair
Group
320/330
Inspect
wheelsand
tires,
including
spare,
check
tire
pressure
and
condition
Body
and
Interior
Maintenance
Lubricate
door
hinges
and
hood
latch,
hood
hinges
Check
headlight
and
driving
light
aiming
and
adjust
as
necessary
.
Check
operation
of
headlights,
parking
lights,
back-up
fights,
licenseplate
lights,
interior
lights,
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
turnsignals,
emer-gency
flashers,
stop
fights,
horas,
headlight
flasher
and
dimmer
switch
Replace
ventilation/A/C
micro-filter
.
Check
functionof
air
conditioning
.
Repair
Group
640
Check
function
of
seat
belts
.
Repair
Group
720
Check
tightness
of
mountfng
screws
on
airbag
front
crash
sensors
(Airbag
I)
.
Repair
Group
721
Check
windshield
washer
fluid
leve¡
and
concentration,
add
as
necessary
Check
operation
of
washer
system
.
Check
condition
of
wiperblades
.
Repair
Group
611
Tighten
nuts
and
bolts
for
door
locks
and
striker
plates
Replace
batteries
for
alarm/remote
control
in
masterkey(where
applicable)
.
Road
Test
Check
braking
performance,
steering,
HVAC,
manual
or
automatic
transmission,
and
mirrors
Service
Interval
Reset
Reset
service
indicator
using
specialreset
tool
.
MAINTENANCE
TALES
Page 28 of 759
020-6
MAINTENANCE
PROGRAM
Group
310/330
Table
c
.
Inspection
II
Service
a
d
d
a
a>
0
d
a
r
.c
mm
L
m
y
L
E
ó
3
E
ó
Maintenance
ítem
l
o-
z
~
c
Engine
compartment
maintenance
Inspect
V-belt
/Poly-ribbeddrive
condition
.
Check
V-belt
tension,
if
applicable
.
Lubricate
throttle
linkage
.
Replace
air
filter
.
Change
oil
and
oil
filter
.
Replacespark
plugs
.
Repair
Group
120
Check
brake/clutch
fluid
leve¡
.
Check
battery
acid
leve¡
and
correct
asnecessary
.
Repair
Group
121
Check
engine
coolant
leve¡
and
anti-freeze
protection
and
add
asnecessary
.
Inspect
for
cooling
system
leaks
.
Repair
Group
170
Under
car
maintenance
Change
automatic
transmission
fluid
.
Repair
Group
240
Change
manual
transmission
oil
.
Repair
Group
230
Check
clutch
plate
for
wear
.
Repair
Group
210
Check
drive
axle
boots
for
leaks
.
Repair
Group
330
Change
final
drive
fluid
(1995
and
later
models
:
change
synthetic
oil
every
2nd
Inspection
II)
.
Replace
fuel
filter
.
Check
fuel
tank,
fuel
lines,
and
af
connections
for
leaks
.
Inspect
exhaust
system
.
Repair
Group
180
Check
steering
gear
and
steering
¡inkages
.
Check
power
steering
system
for
leaks
.
Check
fluidleve¡
.
Repair
Group
320
Inspect
brake
system
for
damaged
hoses
and
lines,
leaks
or
damage
.
Remove
calipers
and
check
brake
pad
wear
.
Check
brake
rotors
for
scoring
damage
.
Repair
Group
340
Check
parking
brake
operation,
adjust
cable
if
necessary
.
Check
thickness
of
parking
brake
lin-
ings
.
Repair
Group
340
Inspect
front
and
rear
suspension,
including
front
and
rear
wheel
bearings,
for
play
.
Repair
Inspect
wheels
and
tires,
including
spare,
check
tire
pressure
and
condition
.
Body
and
Interior
Maintenance
Lubricate
door
hinges
and
hood
latch,
hood
hinges
.
Check
headlight
and
driving
light
aiming
and
adjust
asnecessary
.
Check
operation
of
headlights,
parking
lights,
back-up
lights,
licenseplate
lights,
interior
lights,
glove
box
light,
engine
compartment
light,
trunk
light,
instrument
panel
lights,
turn
signals,
emer-gency
flashers,
stop
lights,
horns,
headlight
flasher
anddimmer
switch
.
Check
active
check
control
panel
forfauits
(where
applicable)
.
6
Electrical
System
MAINTENANCE
TABLES
Continued
on
next
page
Page 37 of 759
Fig
.
18
.
Fill
mark
on
coolant
expansion
tank
.
Coolant
level
should
be
at
mark
when
engine
ís
cold
.
.
..
e
..
.-
..
~
..
.-
.
Ozone
Damaged
Hose
0012476
Fig
.
19
.
Examples
of
damage
to
coolant
hoses
.
Any
of
conditions
shown
is
cause
for
replacement
.
Courtesy
of
Gates
Rubber
Company,
Inc
.
Specification
"
Power
steering
fluid
..........
.
...
Dexron
III®ATF
Oxygen
Sensors
1996
and
later
engines
are
equipped
withmultiple
oxygen
sensors
.
See
Fig
.
21
.
A
regulating
sensor
is
mounted
before
each
catalytic
converter
and
amonitoring
sensor
downstream
of
each
converter
.
The
regulating
sensor
monitors
engine
com-
bustion
efficiency
and
helps
to
control
the
fuel
injection
system
and
exhaust
emissions
.
The
monitoring
sensor
is
usedby
the
On-board
diagnostic
system
to
monitor
the
function
of
the
cata-
lytic
converter
.
MAINTENANCE
PROGRAM
020-
1
5
NOTE-
5pecialsockets
for
replacingthe
oxygen
sensor
are
available
from
most
automotive
parts
stores
.
The
sock-
et
has
agroove
cut
down
one
side
to
allow
the
sensor
to
be
installed
without
damaging
the
wire
hamess
.
Fig
.
20
.
Power
steering
fluid
dipstick
showing
MIN
and
MAX
marks
.
OBD
II
enhanced
emission
standards
require
the
engine
control
module
(ECM)
to
monitor
the
oxygen
content
in
theex-
haust
bothbefore
and
after
the
catalytic
converter
.
This
allows
for
tightercontrol
of
the
tail
pipe
emissions
and
also
allowsthe
ECM
to
diagnose
converter
problems
.
lf
the
DME
detects
that
catalytic
converter
or
oxygen
sensor
efficiency
has
degraded
past
a
certain
pre-programmed
limit,
it
will
turn
on
the
Check
Engine
light,
and
store
a
diagnostic
trouble
code
(DTC)
in
the
ECM
.
Replacement
of
oxygen
sensors
at
the
specified
intervals
en-
sures
that
the
engine
and
emission
control
system
wíll
continue
to
operate
as
designed
.
Extending
the
replacement
interval
may
void
the
emission
control
warranty
coverage
.
See
180
Ex-
haust
System
for
information
on
replacing
the
oxygen
sen-
sors
.
Tightening
Torque
"
Oxygen
sensor
to
exhaust
system
........
.
.
.
..
55±5
Nm
(40±4
ft-Ib)
ENGINE
COMPARTMENT
MAINTENANCE