1996 BMW 318i check engine

WINDSHIELD
CLEANING
SYSTEM



Washer
f
luid
reservoir,
replacing

1
.
Open
hood
and
siphon
out
washer
fluid
reservoir
.
The
windshieldcleaning
system
includes
the
spray
nozzles

in
the
engine
hood,
the
washer
fluid
pump,
and
the
washer
flu-

id
reservoir
in
the
front
passenger
side
of
the
engine
compart-

ment
.

The
windshield
spray
nozzles
can
be
aimed
by
using
asew-

ing
need1e
or
a
similar
diameter
stiff
piece
of
wire
.

Windshield
spray
nozzle,

removing
and
installing

1
.
Open
hood
andremove
hood
insulating
pad
retaining
clips
until
bottom
of
nozzle
canbe
fully
accessed
.
See
410
Fenders,
Engine
Hood
.

2
.
Carefully
disconnect
hose
from
nozzle
.
Disconnect
har-

ness
connectors
for
nozzleheater
.

3
.
Push
nozzleout
of
hood
.
See
Fig
.
21
.

Fig
.
21
.
First
push
nozzle
forward
then
upward
from
underneath
hood
.

4
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
Check
that
colors
of
harness
and
nozzle
connector

match
.

"
Check
and
adjust
nozzles
before
driving
.

WIPERSAND
WASHERS



611-
9

2
.
Remove
windshield
washer
pump
and
hose
as
de-

scribed
later
.

3
.
Remove
windshield
washer
fluid
level
sensor
as
de-

scribed
later
.

4
.
Remove
large
plastic
washer
reservoir
retainer
at
fend-

e
r
.

5
.
Remove
reservoir
.

6
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
On
installation
check
that
washer
fluid
hose
is
not
kinked
.

"
Replacehose
clamp
.

Windshield
washer
fluid
pump,
replacing

The
windshield
washer
fluid
pump
ís
mounted
in
the
washer

fluid
reservoir
.

1
.
Open
hood
and
siphon
out
washer
fluid
reservoir
.

2
.
Depress
retaining
tabs
on
electrical
connector
and
un-

plug
harness
connector
from
pump
.

3
.
Loosen
hose
clamp
and
remove
washer
fluidline
from

washer
pump
.

4
.
PA
pump
out
of
tank
.
See
Fig
.
22
.

Fig
.
22
.
Pull
windshield
washer
pump
up
to
remove
(arrow)
.

5
.
Installation
is
reverse
of
removal
.
Check
pump
to
tank

sealing
grommet
for
damage
and
correct
fit
.
Replace

hose
clamp
.
Check
that
washer
fluid
hose
is
free
of

kinks
.

WINDSHIELD
CLEANING
SYSTEM

620-2
INSTRUMENTS

Fig
.1.



Instrument
cluster
retaining
screws
(arrows)
.

INSTRUMENT
CLUSTER

0012562

Fig
.
3
.



Turnbulb
base
45°
in
direction
shown
(arrow)
.

l
v



w
r
v
9



10



11



12



13



14



15



16



)7



18



19



20
y
21

1
.
Temperature
warning



12
.
Brake
fluid
warning

oo13n6



2
.
Right
turn
signal



13
.
Brake
pad
wear
warning
3
.
Instrument
lighting



14
.ABS
warning
Fig
.
2
.



Instrument
cluster
connector
locking
lever
(arrow)
.



4
.
Oil
pressure
warning



15
.
Seat
belt
warning5
.
Highbeam



16
.ASTwarning
6
.
Battery
charging
lamp



17
.Check
control
6
.
Installation
is
reverse
of
removal,
noting
the
following
:



7
.
Left
turn
signal



18
.Check
engine

"
Instrument
cluster
harness
connector
locking
levers



8
.
Low
fuel
warning



19
.
LCD
lighting

must
be
in
up
position
before
installing
connector
.



9
.
Airbag
warning



20
.
Rear
foglight
(not
used)
10
.
Catalytic
converter
warning



21
.
Front
foglights
"
Install
airbag
to
steering
wheel
as
described
in
721



11
.
Emergency
brake
Airbag
System
(SRS)
.



0012563

"
Reconnect
negative
(-)
cable
to
battery
last,
once
al¡



Fig
.
4
.



Bulb
designation
chart
.

harness
connectors
have
been
reconnected
.

"
Recode
cluster
as
described
in
Instrument
cluster,



CAUTION-
seif-testing
.



Note
wattage
of
bulb
.
Excessive
wattage
could
melt
cluster
housing
.
Replace
defective
bulbs
with

Instrument
cluster
bulbs,
replacing



reptacementbulbs
of
the
same
wattage
.

1
.
Remove
instrument
cluster
as
described
above
.



Odometer
coding
plug,
replacing

2
.
Remove
faulty
bulb
by
turning
bulb
base
45°
inits

mount
and
remove
from
housing
.
See
Fig
.
3
.



The
coding
plug
maintains
a
record
of
thevehicle
mileage
.

The
back
of
the
instrument
cluster
and
its
bulb
locations
are



1
.
Record
vehicle
mileage
.

shown
in
Fig
.
4
.
2
.
Remove
instrument
cluster
as
described
earlier
.

FRONT
LIGHTING
.
...........
.
....
.
.
.
.
630-1

Headlight
buib,
replacing
............
.
.
.
.
630-1
Headlight
assembly,

removing
and
installing
.......
.
....
.
.
.
.
630-2

Foglight
assembly,
removing
and
installing
..
630-3

Front
turn
signal
assembly,
removing
and
installing
.....
.
.
.
........
630-4

GENERAL

The
headlight
and
foglight
assemblies
usehalogen
bulbs
.
To
ensure
the
longevity
of
halogen
bulbs,
the
bulb
glass
should
not
be
handied
.
Dirt
and
skin
oíls
may
cause
a
bulbto
fail
prematurely
.
If
necessarywipe
bulb
using
a
clean
cloth

dampened
with
rubbing
alcohol
.

NOTE-

Use
only
original
equipment
replacement
bulbs
.
Non-
original
equipment
bulbs
may
cause
false
failure
read-
ings
on
the
check
control
display
(where
applicable)
.

WARNING
-

INhenworking
on
electrical
systems,
remove
the
fuse
protecting
the
circuit
under
repair
.
See
610
Electrical
Component
Locations
.

FRONT
LIGHTING

Headlight
bulb,
replacing

1
.
Open
engine
hood
.

2
.
Working
in
back
of
headlight
assembly,grasp
rear
of

bulbsocket
(harnessconnector)
and
turn
counterclock-

wise
90°
.
Pull
bulb
out
of
headlight
assembly
.
See
Fig
.
1
.

3
.
Disconnect
harness
connector
from
bulb
.

CA
UTION-

Do
not
touch
halogen
bubs
with
yourbare
hands
.
If
necessary
wipe
bulb
using
a
clean
cloth
damp-

ened
with
rubbing
alcohol
.

630
Exterior
Lighting

EXTERIOR
LIGHTING



630-1

GENERAL
.
.
.
.
...
.
................
.
.
.
.
630-1



Side
Marker
Lights
.......
.
.
.
.
.
.......
.
..
630-4

REAR
LIGHTING
.
......
.
.
.
.
.
.
.
...
.
.
.
..
630-4

Taillight
Bulbs
..........
.
.
.
.
.
.....
.
.
.
.
.
630-4

Taillight
assembly,
removing
and
installing
.
.
.
630-5

CenterBrake
Light
.......
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
630-5

Center
brake
light
housing,
replacing

(4-door
and
coupe
models)
.
.
.
.
.......
.
.
.630-5

License
plate
light,
removingand
installing



.
.630-6

0012567

Fig
.1.



Torelease
bulbfrom
headlight
assembly,
rotate
socket
coun-
terclockwise
to
disengage
retaining
tabs
(arrows)
.
Right
side
bulb
is
shown
in
unlocked
position
.
Note
that
bottom
tab
A
is
wider
than
other
two
.

4
.
Installation
is
reverse
of
removal
.
Align
tabs
on
bulb

base
to
cutouts
on
rear
of
lens
assembly
.
Secure
bulb

by
rotating
clockwise
90°
.

Bulb
Applications

"
Low
beam
headlight
bulb
...
.
..
..
.........
H9006

"
High
beam
headlight
bulb
..
.
..
..
.........
H9005

FRONT
LIGHTING

721-
4



AIRBAG
SYSTEM
(SRS)

CAUTION-

A
new
contact
ring
is
held
in
center
position
with
a
screw
.
This
locking
device
must
be
removed
after
contact
ring
is
installed
on
steering
wheel
.
See
Fig
.
4
.

Latercars
(1994
on)
:

"
Connect
ground
lead
at
contact
ring
.
"
When
installing
a
new
contact
ring
from
BMW,
remove

locking
pin
after
installing
contact
ring
to
steering
wheel
.

See
Fig
.
5
.

Airbag
crash
sensor,
replacing

Fig
.
5
.



Airbag
contact
ring
locking
pin
(arrows),
as
installed
on
new
replacement
part
from
BMW
(later
production
cars)
.
Contact
ring
mountíng
screws
shown
at
A
.

CAUTION-

Anew
contact
ring
is
held
in
center
position
with
a
screw
or
pin
.
This
locking
device
mustbe
removed
after
contact
ring
is
installed
on
steering
wheel
.
See
Fig
.
5
.

The
airbag
system
in
cars
produced
through
1993
uses
two
crash
sensors
mounted
in
the
engine
compartment
on
the
left
and
right
wheel
arches
.
The
sensors
are
identified
by
their
or-
ange
color
.

WARNING
-

If
en
airbag
is
deployed,
both
sensors
must
be
re-
placed
.

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
negative
terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautíons
given
at
the
front
of
thls
manual
on
page
viii
.

AIRBAG
SENSORS
AND
ELECTRONICS

2
.
Remove
lower
steering
column
trim
mounting
screw
and
remove
lower
trim
.
See
Fig
.
6
.

Fig
.
6
.



Lower
steering
column
retaining
screw
(arrow)
.

3
.
Remove
orange
SRS
connector
from
its
holder
and
carefully
separate
connector
.
See
Fig
.
7
.

Fig
.
7
.



Orange
SRS
connector
below
steering
column
(arrow)
.

4
.
Working
in
engine
compartment,
remove
anti-tamper
Torx
screwsfrom
crash
sensor
.
Remove
sensor
and
disconnect
harness
connector
.
See
Fig
.
8
.

5
.
Installation
is
reverse
of
removal
.
Make
sure
arrow
on
sensor
faces
forward
when
installing
sensor
.

WARNING
-

Once
the
airbag
unit
is
installed
and
all
other
ser-vice
procedures
have
been
completed,
start
the
en-
gine
and
check
that
the
SRS
warning
light
goes
out
.
If
the
warning
light
stays
on,the
SRS
system
will
not
function
as
designed
.
Have
the
system
diagnosed
and
repaired
byen
authorized
BMW
dealer
.

0012543

0011891

721-
6



AIRBAG
SYSTEM
(SRS)

5
.
Carefully
lift
airbag
unit
off
steering
wheel
and
discon-



6
.
Installation
is
reverse
of
removal
.
Tighten
right
side
nect
orange
harness
connector
from
rear
of
airbag
unit
.



screw
on
airbag
first
(as
viewedfrom
driver's
seat),

See
Fig
.
10
.



then
left
side
screw
.

NOTE-



NOTE-

In
some
models,
theairbag
electrical
connection
to
the



If
there
is
no
electrical
harness
connector
between
the
steering
wheel
isvia
aplug
in
back
of
the
airbag
unit
.



airbag
and
the
steering
wheel,
be
sure
to
fit
the
push
There
is
no
wire
harness
to
disconnect
.



in
electrical
plug
in
back
of
the
airbag
finto
the
proper
re-
ceptacle
in
the
steering
wheel
.

Fig
.
10
.
Driver
sideairbag
unit
harness
connector
(arrow)
.

AIRBAGS

WARNING
-

"
Store
the
removed
airbag
unit
with
the
horn
pad
facing
up
.
If
stored
facing
down,
accidental
de-
ployment
couldpropel
it
violently
into
the
air,
causing
injury
.

"
Once
an
airbag
is
removed,
the
car
must
not
be
driven
.

"
Do
not
connect
the
battery
with
the
airbag
dis-
connected
.
A
fault
code
will
be
stored,
setting
off
the
SRS
warning
light
.
Special
tools
are
needed
to
reset
the
fault
memory
.

"
Special
instructions
apply
when
installing
an
air-
bag
equipped
steering
wheel
.
See
320
Steering
and
Wheel
Alignment
.

"
Once
the
airbag
unit
is
installnd
and
all
other
ser-vice
procedureshave
been
completed,
start
the
engíne
and
check
that
the
SRS
warning
light
goes
out
.
If
the
warning
light
stays
on,
the
SRS
system
will
not
function
as
designed
.
Have
the
system
diagnosed
and
repaired
by
an
authorized
BMW
dealer
.

0013184

Tightening
Torque

"
Airbag
unitto
steering
wheel
........
8
Nm
(71
in-lb)

Passenger
side
airbag,

removing
and
installing

1
.
Disconnect
negative
(-)
cable
from
battery
and
cover
negative
terminal
with
insulating
material
.

2
.
Remove
glove
compartment
.
See
513
Interior
Trim
.

3
.
Lift
cover
from
topof
passenger
sideairbag
on
dash-
board
.
See
Fig
.
11
.

0013108
Fig
.
11
.
After
removing
glove
compartment,
lift
out
passenger
side
air-
bag
cover
.
Note
airbag
mounting
bolts
(A)
and
airbag
electri-
cal
connector
(B)
.

4
.
Remove
passenger
sideairbag
mounting
bolts
.
Dis-
connect
electrical
harness
connector
from
rear
of
air-
bag
unit
and
remove
airbag
.

5
.
Installation
is
reverse
of
removal
.
Make
sure
wiring
har-
ness
is
not
pínched
when
installing
airbag
unit
in
dash-board
.

ELE-16
ELECTRICAL
WIRING
DIAGRAMS

88978

TO
FUSE
F16
yDIAGRAM
4
OF
5)
70FU
SEF28



K



GRN
(DIAGRAM
4OF5)

___
--------
_---------------------
______________
I
IGNITION
I
SWITCH
I



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_
_-_-__-
-----------
I
OFF



START



OFF



START



OFF



START



F,



START

FROM
FRONT
POWER
r
<
DISTRIBUTION
BOX
(DIAGRAM
2OF5)

=OC---U-
-_-_---_-__-ACC--RU=
____CC_CC--R=N-



CC-PUN

Power
Distribution

1996-97
Except
318ti
(3
of
5)

ELECTRONICIMMOBLIZER
CONTROL
MODULE
(EWS11)

NOTUSED

2_
.
15



t

I
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I
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L-1
INSTRUMENT



HORN
RELAY
ENGINECONTROL



UN
LOADER



INSTRUMENT



BLOWERRELAY



CLUSTER
No
DULE(DME)



RELAY



CLUSTER



°_



(1996)

-----



-------

1
1'

--



FRONTPOWER
I



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TO
1111111



IDISDISTRIBUTION
BOX
(DIAGRAM
3
OF5)



II
FUSE



FUSE



USE
I
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42
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5A

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CONSOLE
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(1987)
WIPER/



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RADIO



TWIN
RELAY



WASHERWASHER
WASHER



MODULE
PUMPMODULE



MODULE



(1996
CANADA)
(1996
CANADA)

SEAT



RIGHTSIDE



LEFT
SIDE



SRS



ROLLOVER
OCCUPANCY
IMPACTIMPACT
CONTROLSENSOR
DETECTOR
SENSORSENSOR
MODULE
(1997)(1997)(1997)

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COMPARTMENT
TELEPHONE
CONNECTOR
LEF7MAKEUP



CONVERTIBLETOP



TELEPHONE



SEAT



SWITCH



FRONTDOME/



ANTI-THEFT



RIGHTMAKEUP



REAR



(1997)
MI
PROFLIGHT



CONTROLMODULE



TRANSCEIVER



OCCUPANCY



SPATIALSOUND



MAPLIGHT



CONTROLMODULE



MIRROR
LIGHT



INTERIOR
(1996)
DETECTOR



ASSEMBLY
(199fi)

FROMFISE
141
---
(DIAGRAM
30F5)
M



________--_--_________________-_----------------



FRONTPOWER
DISTRIBUTIONBOX
(



FUSE



FUSE
1I



F45



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TRANSMITTER
INSTRUMENT
BRAKELIGHT
CRUISECONTROL
CRUISECONTROL
TRANSMITTER
COMPUTER
CONTROL
RELAY
MOTOR
IMMOBILIZATION
MODULE
CLUSTER
SWITCH
MODULE
SWITCH
MODULE
MODULE
(1996)
RELAY
SWITCH
(1996)
(1998)



(1997)

0
TALINK
CONNECTOR

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