1996 AUDI A6 wiring

24-49
If wiring is OK:

- Replace Motronic ECM -J220- page 01
-68
.

- Carry out adaptation of throttle valve control
module to ECM page 24
-150
.

- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 62 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-50

Checking O2S wiring, bank 2, sensor 2

- Disconnect 4-pin connector (brown) for Oxygen
Sensor (O2S) 2 behind Three Way Catalytic
Converter (TWC) -G131-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin O2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 38
Connector terminal 4 to ECM/test box socket 50
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector.

Connector terminal 4 to ECM/test box socket 38
Specified value:
- Check shielding wire for short circuit to sensor wires.

Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
Pa
ge 63 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-51
If wiring is OK:

- Replace Motronic ECM -J220- page 01
-68
.

- Carry out adaptation of throttle valve control
module to ECM page 24
-150
.

- Check readiness code page 01
-70
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code page 01
-73
.
Pa
ge 64 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-52

Oxygen Sensor (O2S) heater behind
TWC, checking


Notes:

Connector for Oxygen Sensor (O2S) heater
(behind TWC) -Z29- (bank 1, sensor 2): 4-pin,
green
Connector for Oxygen Sensor (O2S) 2 (behind
TWC) -Z30- (bank 2, sensor 2): 4-pin, brown
Component locations page 24
-1

Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram
Pa
ge 65 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-57
If there is no voltage:

If there is still no voltage: - Connect multimeter between harness connector terminal 1 (to ECM)
and vehicle Ground, using VW1594 connector test kit.
Specified value: 11.0-14.5 volts
- Check wiring between terminal 1 and relay panel using appropriate
wiring diagram.
Pa
ge 72 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-59
If specified value is not attained:

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

If wiring is OK: - Check wiring for open circuit between ECM/test box and 4-pin O2S
harness connector (to ECM).

Connector terminal 2 to ECM/test box socket 28
Specified value: max. 1.5
- Replace ECM -J220- page 01
-68
- Carry out adaptation of throttle valve control module to ECM page
24
-150
.
- Check readiness code page 01
-70
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code page 01
-73
.
Pa
ge 74 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-68

Mass Air Flow (MAF) sensor, checking


Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Test requirements
All electrical consumers switched off (coolant
fan must not run during test).
A/C must be switched off
Fuse for MAF sensor OK
Pa
ge 89 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

24-72
Evaluation of display group 2, display field 4 Display
group: 2


Display field:
4
Possible malfunction cause
Corrective action
less than 2.8
g/s
Large amount of false air between intake air duct and
Mass Air Flow (MAF) sensor - Check intake air system for leaks (false
air) page 24
-126

larger than 5.6
g/s
Shift lever in drive range (auto. transmission)
Engine affected by additional consumers- Move shift lever into P or N
- Eliminate load (A/C, power steering,
generator)

Open circuits in wire 1 or 2 between MAF sensor and
ECM - Check voltage supply page 24
-73


Open circuit in wire 3 between MAF sensor and relay
panel - Check wiring page 24
-73
Pa
ge 94 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1