1996 AUDI A6 sensor

24-27
Evaluation of display group 32 Display group:
32


Display fields:
1-4
Possible malfunction cause
Corrective action
O2S control
learning value:
-25.0 to -10.0
%
Engine oil dilution (when part load learning value is
normal display fields 2 and 4)
- Change engine oil, or carry out extensive
road test and check again


Fuel pressure too high- Check fuel pressure regulator page 24
-
111



Fuel injector leaking- Check fuel injectors page 24
-102


Oxygen Sensor (O2S) heater malfunction- Check O2S heater page 24
-34
O2S control
learning value:
10.0 to 25.0 %
Intake air leaks ("false air") or exhaust manifold leaks
(when partial load learning value is normal display
fields 2 and 4)
- Check intake air system for leaks page 24
-126

- Check exhaust system for leaks Repair
Manual, 2.8 Liter V6 5V General, Engine,
Repair Group 26


Fuel pressure too low- Check fuel pressure regulator page 24
-
111



Oxygen Sensor (O2S) heater malfunction- Check O2S heater page 24
-34
Pa
ge 36 of 166 Motronic Multi
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(MFI
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
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pair&id=AUDI.B5.FU03.24.1

Fuel injector does not open, or partially opens- Check fuel injectors page 24
-102
O2S control
learning value:
constant 0.0 %
Oxygen sensor control learning not active- Check Mass Air Flow (MAF) sensor -G70-
page 24
-68

Pa
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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pair&id=AUDI.B5.FU03.24.1

24-28
Evaluation of display group 33 Display group:
33


Display fields:
2, 4
Possible malfunction cause
Corrective action
approx. 0.435 V

Open circuit in wiring between HO2S connector terminal
4 and ECM - Check reference voltage page 24
-29
approx. 0.435 V

Open circuit in wiring between HO2S connector terminal
3 and ECM
approx. 1.085 V
Short circuit to positive (B+) between HO2S connector
terminal 4 and ECM - Check HO2S wiring, bank 1, sensor 1
page 24
-30

- Check HO2S wiring, bank 2, sensor 1
page 24
-32

approx. 0.000 V

Short circuit to Ground between HO2S connector
terminal 4 and ECM
Pa
ge 38 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.FU03.24.1

24-29

Checking HO2S reference voltage (Banks 1,
2)

- Disconnect 4-pin connector for respective
HO2S.

If voltage is NOT OK:
If voltage is OK: - Connect multimeter US1119 (Fluke 83 or equivalent) between harness
connector terminals 3 and 4 (to ECM), using adapter cables from
VW1594 connector test kit.
- Start engine and measure voltage.
Specified value: 0.40-0.50 volts
- Switch ignition off.
- Check HO2S wiring.

Bank 1, sensor 1 page 24
-30
.

Bank 2, sensor 1 page 24
-32
.
- Replace respective Heated Oxygen Sensor (HO2S).
Pa
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) and i
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU03.24.1

24-30

Checking HO2S wiring, bank 1, sensor 1

- Disconnect 4-pin connector (black) for HO2S -
G39-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 25
Connector terminal 4 to ECM/test box socket 26
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector,
and between connector and ECM/test box.

Connector terminal 4 to ECM/test box socket 25
Specified value:
- Check wiring for short circuits to wiring harness shielding.

Connector terminal 4 to ECM/test box socket 14
Connector terminal 3 to ECM/test box socket 14
Specified value:
Pa
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(MFI
) and i
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU03.24.1

24-32

Checking HO2S wiring, bank 2, sensor 1

- Disconnect 4-pin connector (black) for HO2S -
G108-.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.

- Check wiring for open circuit between ECM/test box and 4-pin HO2S
harness connector (to ECM).

Connector terminal 3 to ECM/test box socket 39
Connector terminal 4 to ECM/test box socket 40
Specified value: max. 1.5
- Check wiring for short circuits between terminals of 4-pin connector,
and between connector and ECM/test box.

Connector terminal 4 to ECM/test box socket 39
Specified value:
- Check wiring for short circuits to wiring harness shielding.

Connector terminal 3 to ECM/test box socket 14
Connector terminal 4 to ECM/test box socket 14
Specified value:
Pa
ge 42 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU03.24.1

24-34

Oxygen Sensor (O2S) heater before
TWC, checking


Notes:

Connector for Oxygen Sensor (O2S) heater -
Z19- (bank 1, sensor 1): 4-pin, black.
Connector for Oxygen Sensor (O2S) 2 heater -
Z28- (Bank 2, sensor 1): 4-pin, black.
Component locations page 24
-1 .

Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Test requirements
Pa
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port Fuel In
jection
(MFI
) and i
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11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1

Fuse for Oxygen Sensor (O2S) heater(s) OK
Engine Coolant Temperature (ECT) at least
80 C (176 F)
Pa
ge 45 of 166 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/23/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU03.24.1