Page 2 of 35
15-3
 
  
Part I
 
1 - 
Cylinder head gasket Replacing  page 15
-20
 cylinder head, 
removing 
Installed position: part number faces 
cylinder head After replacing, replace coolant
2 - 
Cylinder head Removing  Page 15
-20
Check for distortion   Page 15
-8 , Fig.   
1
 Refacing measurement   Page 15
-8 , Fig. 
 2
 
Installing  Page 15
-25
After replacing, replace coolant
3 - 
Oil deflector Verify correct installation position above 
intake camshaft between cylinders 1 and 2 
4 - 
Cylinder head bolt Always replaceFollow sequence of removal   Page 15
-20
Follow torque sequence   Page 15
-25
Pa
ge 2 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 16 of 35
15-16
      
-  Perform throttle valve control module adaptation 
to Engine Control Module (ECM). 
     
       Repair Manual, 1.8 Liter 5V Turbo Fuel 
Injection & Ignition, Repair Group 24        
Tightening torques  
     
Component  
  
Tightening 
torques  
Intake manifold to cylinder 
head  10 Nm (7 ft lb)  
Intake manifold brace to intake 
manifold  20 Nm (15 ft lb)  
Intake manifold to bracket   20 Nm (15 ft lb)  
Fuel supply rail to intake 
manifold  10 Nm (7 ft lb)  
Coolant line to coolant flange   10 Nm (7 ft lb)  
Coolant line to intake manifold   10 Nm (7 ft lb)  
Pa
ge 16 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 19 of 35
15-19
      
Tightening torques  
     
Component  
Tightening 
torques  
Cylinder head cover to cylinder 
head  10 Nm (7 ft lb)  
Ignition coils to cylinder head 
cover  10 Nm (7 ft lb)  
Crankcase ventilation line to 
cylinder head cover  10 Nm (7 ft lb)  
Pa
ge 19 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 31 of 35
15-29
      
-  Perform throttle valve control module adaptation 
to Engine Control Module (ECM). 
     
       Repair Manual, 1.8 Liter 5V Turbo Fuel 
Injection & Ignition, Repair Group 24        
Tightening torques  
     
Component  
Tightening 
torque  
Intake manifold brace to intake 
manifold  20 Nm (15 ft 
lb)  
Intake manifold brace to bracket   20 Nm (15 ft 
lb)  
Turbocharger to exhaust 
manifold  35 Nm (26 ft 
lb)  
Turbocharger bracket to 
turbocharger (bolt and washer 
assembly M8)  40 Nm (30 ft 
lb)  
  
Turbocharger bracket to cylinder 
block  45 Nm (33 ft 
lb)  
Retainer straps for oil supply line 
to cylinder head  20 Nm (15 ft 
lb)  
  
Pa
ge 31 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 35 of 35
     
Tightening torques  
     
Component  
Tightening 
torques  
Spark plugs into cylinder 
head  30 Nm (22 ft lb)  
Ignition coils to cylinder head 
cover  10 Nm (7 ft lb)  
Pa
ge 35 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2