Page 4 of 35
15-5
 
  
CAUTION! 
Part numbers are listed here for reference only. 
Always check with your Parts department for 
the latest information.  12 - 
Cylinder head cover gaskets 
Replace if damaged or leakingBefore installing, seal contact surfaces with 
sealant D 454 300 A2  Fig.   3
 and 
Fig.  4
 
13 - 
Coolant flange 
With coolant temperature sensor
14 - 
Bolt 10 Nm (7 ft lb)
15 - 
O-Ring Always replace
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11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 11 of 35
15-12
 
    
Note:  
For vehicles with automatic transmission, remove vacuum hose -2- from 
behind vacuum booster.  -  Disconnect Accelerator Pedal (AP) cable from throttle valve control 
module -J338- and mounting flange (arrows) without removing 
positioning clip. 
-  Remove air guide hose -6- at throttle valve control module.
-  Remove vacuum hose -1-. 
-  Disconnect vacuum line -3- to Evaporative Emissions (EVAP) canister.
-  Disconnect vacuum hose -2- at brake servo.
-  Disconnect the following harness connectors:
4 - For Intake Air Temperature (IAT) sensor -G42-
5 - For throttle valve control module -J338-
    
-  Disconnect harness connector from Camshaft Position (CMP) sensor -
G40- (arrow). 
Pa
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11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 21 of 35
15-21
 
    
-  Remove Ground (GND) connection.
- Drain coolant   Page 19
-4 .
- Remove intake manifold   Page 15
-10
 .
-  Remove ribbed belt and ribbed belt tensioner   Page 13
-15
 .
    
-  Remove the following lines/harness connectors:
1 - At Wastegate Bypass Regulator Valve -N75-
2 - At Evaporative Emission (EVAP) Canister Purge Regulator Valve -
N80- 
3 - At Power outage stage -N122-
4 - At Mass Air Flow (MAF) sensor -G70-
-  Pull off hose connections and remove air cleaner element housing 
(arrows). 
Pa
ge 21 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2 
         
        
        
     
        
        Page 22 of 35
15-22
 
    
-  Disconnect harness connector -1- at Engine Coolant Temperature 
(ECT) sensor -G2-/-G62-. 
-  Disconnect harness connector -2- at temperature sensor II -G18-.
-  Unclip all connections from cylinder head and move clear.
    
-  Remove crankcase ventilation line -1-.
-  Remove oil supply line at cylinder head -2-.
-  Remove heat shield -3-. 
-  Unbolt turbocharger from exhaust manifold -4-.
-  Disconnect coolant hose to heat exchanger at rear of cylinder head, 
also detach retaining clamps at connecting flange. 
-  Remove upper toothed belt cover   Page 13
-29
 .
Pa
ge 22 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.15.2