48-12
 
    
Note:  
Make sure threads and bolt contact surfaces are free of oil and grease. 
Notes:  -  Position steering gear in plenum chamber.
-  Install bolts -1- and -2- but do not tighten.
-  Install bolt -3- and tighten to 65 Nm (48 ft lb).
-  Tighten bolts -1- and -2- to 65 Nm (48 ft lb).
-  Install return hose and tighten 22 mm banjo bolt.
   Tightening torque: 50 Nm (37 ft lb)
-  Install supply line and tighten 19 mm banjo bolt.
   Tightening torque: 40 Nm (30 ft lb)
-  Re-install sealing boot. 
Damaged seals must be replaced.Make sure seals are properly seated.
-  Release steering column lock.
-  Center steering wheel, then connect universal joint to steering pinion.
Pa
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
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48-13
      
- 
Install eccentric Torx  bolt, engage 
counterclockwise and tighten nut. 
    
-  Remove VAG1907 centering tool from steering gear.
1 - Socket-head bolt (screw plug)
2 - Threaded hole in steering gear
-  Install socket-head bolt -1- to seal off steering gear.
   Tightening torque: 13 Nm (10 ft lb)
-  Tighten nut on tensioning bolt.
   Tightening torque: 40 Nm (30 ft lb)
-  Install driver's side storage compartment.
-  Install wheel housing cover.
-  After completely installing steering gear remove 3094 hose clamps.
-  Install battery and enter code for radio if necessary.
-  Check level of hydraulic fluid   page 48
-22
 .
-  Bleed steering system   page 48
-24
 .
-  Check steering system for leaks   page 48
-25
 .
-  Check wheel alignment   page 44
-6 .
Pa
ge 10 of 10 Steerin
g gear, removin
g and installin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU01.48.2